China manufacturer High Performance Cardan Shaft of SWC200e-700 drive shaft yoke

Product Description

Who we are?
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO;LTD has 15 years history.;When the general manager Mr.;Rony Du graduated from the university,;he always concentrated his attention on the research and development,;production and sales of the cardan shaft.;Mr.;Rony Du and his team started from scratch,;from 1 lathe and a very small order,;step by step to grow up.;He often said to his team”We will only do 1 thing well——to make the perfect cardan shaft”.;

HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO.;,;LTD was founded in 2005.;The registered capital is 8 million ,;covers an area of 15 acres,; has 30 existing staff.; The company specializing in the production of SWC,; SWP cross universal coupling and drum tooth coupling.;The company with factory is located in the beautiful coast of Tai Lake –Hudai (HangZhou Economic Development Zone Hudai Industrial Park);.;

In order to become China’s leading cardan shaft one-stop solution expert supplier .;XIHU (WEST LAKE) DIS. CARDANSHAFT independent research and development of SWC light,; medium,; short,; heavy Designs cardan shaft have reached the leading domestic level.;Products not only supporting domestic large and medium-sized customers,; but also exported to the United States,; India,; Vietnam,; Laos,; Ukraine,; Russia,; Germany,; Britain and other countries and areas.;In the past 15 years,; the company has accumulated a wealth of experience,; learn from foreign advanced technology,; and to absorb and use the universal axis has been improved several times,; so that the structure is maturing,; significantly improved performance.;
  
XIHU (WEST LAKE) DIS. belief:; “Continuous innovation,; optimize the structure,; perseverance” to create a high quality of outstanding cardan shaft manufacturer.;We always adhere to the ISO9001 quality control system,; from the details to start,; standardize the production process,; and to achieve processing equipment “specialization,; numerical control” rapid increase in product quality.;This Not only won the majority of customers reputation,; but also access to peer recognition.; We continue to strive to pursue:; “for customers to create the greatest value,; for the staff to build the best platform”,; will be able to achieve customer and business mutually beneficial CZPT situation.;

Why choose us?
First,;select raw material carefully
 
The cross is the core component of cardan shaft,;so the selection of material is particularly critical.;Raw materials of the cross for light Duty Size and Medium Duty Size,;we choose the 20CrMnTi special gear steel bar from SHAGANG GROUP.;Being forged in 2500 ton friction press to ensure internal metallurgical structure,;inspecting the geometric dimensions of each part to meet the drawing requirements,;then transfer to machining,;the processes of milling,; turning,; quenching and grinding.;
 
The inspector will screen blank yoke head.;The porosity,; cracks,; slag,; etc.; do not meet the requirements of the casting foundry are all eliminated,;then doing physical and chemical analysis,; to see whether the ingredients meet the requirements,; unqualified re-elimination.;And then transferred to the quenching and tempering heat treatment,; once again check the hardness to see if meet the requirements,; qualified to be transferred to the machining process.; We control from the source of the material to ensure the supply of raw materials qualified rate of 99%.;
 
  
 Second,;advanced production equipment
 
XIHU (WEST LAKE) DIS. Company introduced four-axis linkage machining center made in ZheJiang ,; milling the keyway and flange bolt hole of the flange yoke,; The once machine-shaping ensures that the symmetry of the keyway and the position of the bolt hole are less than 0.;02mm,;which greatly improves the installation accuracy of the flange,;the 4 axis milling and drilling center holes of the cross are integrated,;to ensure that the 4 shaft symmetry and verticality are less than 0.;02mm,;the process of the journal cross assembly service life can be increased by 30%,; and the speed at 1000 rpm above the cardan shaft running smoothly and super life is crucial to the operation.;
 
We use CNC machine to lathe flange yoke and welded yoke,;CNC machine can not only ensure the accuracy of the flange connection with the mouth,; but also improve the flange surface finish.;
 
5 CZPT automatic welding machine welding spline sleeve and tube,;welded yoke and tube.;With the welding CZPT swing mechanism,; automatic lifting mechanism,; adjustment mechanism and welding CZPT cooling system,; welding machine can realize multi ring continuous welding,; each coil current and voltage can be preset,; arc starting and stopping control PLC procedures,; reliable welding quality,; the weld bead is smooth and beautiful,; to control the welding process with fixed procedures,; greatly reducing the uncertainty of human during welding,; greatly improve the welding effect.;
 
 High speed cardan shaft needs to do dynamic balance test before leaving the factory.;Unbalanced cardan shaft will produce excessive centrifugal force at high speed and reduce the service life of the bearing;the dynamic balance test can eliminate the uneven distribution of the casting weight and the mass distribution of the whole assembly;Through the experiment to achieve the design of the required balance quality,; improve the universal shaft service life.;In 2008 the company introduced 2 high-precision dynamic balance test bench,; the maximum speed can reach 4000 rev / min,; the balance of G0.;8 accuracy,; balance weight 2kg–1000kg.;
 
In order to make the paint standardization,; in 2009 the company bought 10 CZPT of clean paint room ,; the surface treatment of cardan shaft is more standardized,; paint fastness is more rugged,; staff’s working conditions improved,; exhaust of harmless treatment.;

Third,;Professional transport packaging
 
The packing of the export cardan shaft is all in the same way as the plywood wooden box,; and then it is firmly secured with the iron sheet,; so as to avoid the damage caused by the complicated situation in the long-distance transportation.; Meet the standard requirements of plywood boxes into Europe and other countries,; no matter where can successfully reach all the country’s ports.;

The following table for SWC Medium-sized Universal Shaft Parameters.; 
Type A- Welded shaft design,;with length compensation
Type B- Welded shaft design,;without length compensation
Type C- Short flanged design,;without length compensation
Type D-  Long flanged design,;without length compensation
Type E- Flanged shaft design,;with length compensation
 

type Design
Data
Item
SWC160 SWC180 SWC200 SWC225 SWC250 SWC265 SWC285 SWC315 SWC350 SWC390 SWC440 SWC490 SWC550 SWC620
A L 740 800 900 1000 1060 1120 1270 1390 1520 1530 1690 1850 2060 2280
LV 100 100 120 140 140 140 140 140 150 170 190 190 240 250
M(kg); 65 83 115 152 219 260 311 432 610 804 1122 1468 2154 2830
B L 480 530 590 640 730 790 840 930 100 1571 1130 1340 1400 1520
M(kg); 44 60 85 110 160 180 226 320 440 590 820 1090 1560 2100
C L 380 420 480 500 560 600 640 720 782 860 1040 1080 1220 1360
M(kg); 35 48 66 90 130 160 189 270 355 510 780 970 1330 1865
D L 520 580 620 690 760 810 860 970 1030 1120 1230 1360 1550 1720
M(kg); 48 65 90 120 173 220 250 355 485 665 920 1240 1765 2390
E L 800 850 940 1050 1120 1180 1320 1440 1550 1710 1880 2050 2310 2540
LV 100 100 120 140 140 140 140 140 150 170 190 190 240 250
M(kg); 70 92 126 165 238 280 340 472 660 886 1230 1625 2368 3135
  Tn(kN·m); 16 22.;4 31.;5 40 63 80 90 125 180 250 355 500 710 1000
  TF(kN·m); 8 11.;2 16 20 31.;5 40 45 63 90 125 180 250 355 500
  Β(°); 15 15 15 15 15 15 15 15 15 15 15 15 15 15
  D 160 180 200 225 250 265 285 315 350 390 440 490 550 620
  Df 160 180 200 225 250 265 285 315 350 3690 440 490 550 620
  D1 137 155 170 196 218 233 245 280 310 345 390 435 492 555
  D2(H9); 100 105 120 135 150 160 170 185 210 235 255 275 320 380
  D3 108 114 140 159 168 180 194 219 245 273 299 325 402 426
  Lm 95 105 110 125 140 150 160 180 195 215 260 270 305 340
  K 16 17 18 20 25 25 27 32 35 40 42 47 50 55
  T 4 5 5 5 6 6 7 8 8 8 10 12 12 12
  N 8 8 8 8 8 8 8 10 10 10 16 16 16 16
  D 15 17 17 17 19 19 21 23 23 25 28 31 31 38
  B 20 24 32 32 40 40 40 40 50 70 80 90 100 100
  G 6.;0 7.;0 9.;0 9.;0 12.;5 12.;5 12.;5 15.;0 16.;0 18.;0 20.;0 22.;5 22.;5 25
  MI(Kg); 2.;57 3 3.;85 3.;85 5.;17 6 6.;75 8.;25 10.;6 13 18.;50 23.;75 29.;12 38.;08
  Size M14 M16 M16 M16 M18 M18 M20 M22 M22 M24 M27 M30 M30 M36
  Tightening torque(Nm); 180 270 270 270 372 372 526 710 710 906 1340 1820 1820 3170

1.; Notations:; 
L=Standard length,; or compressed length for designs with length compensation; 
LV=Length compensation; 
M=Weight; 
Tn=Nominal torque(Yield torque 50% over Tn);; 
TF=Fatigue torque,; I.; E.; Permissible torque as determined according to the fatigue strength
Under reversing loads; 
β=Maximum deflection angle; 
MI=weight per 100mm tube
2.; Millimeters are used as measurement units except where noted; 
3.; Please consult us for customizations regarding length,; length compensation and flange connections

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Customization:
Available

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Customized Request

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What is a driveshaft and how much does it cost to replace one?

Your vehicle is made up of many moving parts. Knowing each part is important because a damaged driveshaft can seriously damage other parts of the car. You may not know how important your driveshaft is, but it’s important to know if you want to fix your car. In this article, we’ll discuss what a driveshaft is, what its symptoms are, and how much it costs to replace a driveshaft.

Repair damaged driveshafts

A damaged driveshaft does not allow you to turn the wheels freely. It also exposes your vehicle to higher repair costs due to damaged driveshafts. If the drive shaft breaks while the car is in motion, it may cause a crash. Also, it can significantly affect the performance of the car. If you don’t fix the problem right away, you could risk more expensive repairs. If you suspect that the drive shaft is damaged, do the following.
First, make sure the drive shaft is protected from dust, moisture, and dust. A proper driveshaft cover will prevent grease from accumulating in the driveshaft, reducing the chance of further damage. The grease will also cushion the metal-to-metal contact in the constant velocity joints. For example, hitting a soft material is better than hitting a metal wall. A damaged prop shaft can not only cause difficult cornering, but it can also cause the vehicle to vibrate, which can further damage the rest of the drivetrain.
If the driveshaft is damaged, you can choose to fix it yourself or take it to a mechanic. Typically, driveshaft repairs cost around $200 to $300. Parts and labor may vary based on your vehicle type and type of repair. These parts can cost up to $600. However, if you don’t have a mechanical background, it’s better to leave it to a professional.
If you notice that one of the two drive shafts is worn, it’s time to repair it. Worn bushings and bearings can cause the drive shaft to vibrate unnecessarily, causing it to break and cause further damage. You can also check the center bearing if there is any play in the bearing. If these symptoms occur, it is best to take your car to a mechanic as soon as possible.
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Learn about U-joints

While most vehicles have at least one type of U-joint, there are other types available. CV joints (also known as hot rod joints) are used in a variety of applications. The minor axis is shorter than the major axis on which the U-joint is located. In both cases, the U-joints are lubricated at the factory. During servicing, the drive shaft slip joint should be lubricated.
There are two main styles of U-joints, including forged and press fit. They are usually held in place by C-clamps. Some of these U-joints have knurls or grooves. When selecting the correct fitting, be sure to measure the entire fitting. To make sure you get the correct size, you can use the size chart or check the manual for your specific model.
In addition to lubrication, the condition of the U-joint should be checked regularly. Lubricate them regularly to avoid premature failure. If you hear a clicking sound when shifting gears, the u-joint space may be misaligned. In this case, the bearing may need to be serviced. If there is insufficient grease in the bearings, the universal joint may need to be replaced.
U-joint is an important part of the automobile transmission shaft. Without them, your car would have no wheeled suspension. Without them, your vehicle will have a rickety front end and a wobbly rear end. Because cars can’t drive on ultra-flat surfaces, they need flexible driveshafts. The U-joint compensates for this by allowing it to move up and down with the suspension.
A proper inspection will determine if your u-joints are loose or worn. It should be easy to pull them out. Make sure not to pull them all the way out. Also, the bearing caps should not move. Any signs of roughness or wear would indicate a need for a new UJ. Also, it is important to note that worn UJs cannot be repaired.

Symptoms of Driveshaft Failure

One of the most common problems associated with a faulty driveshaft is difficulty turning the wheels. This severely limits your overall control over the vehicle. Fortunately, there are several symptoms that could indicate that your driveshaft is failing. You should take immediate steps to determine the cause of the problem. One of the most common causes of driveshaft failure is a weak or faulty reverse gear. Other common causes of driveshaft damage include driving too hard, getting stuck in reverse gear and differential lock.
Another sign of a failed driveshaft is unusual noise while driving. These noises are usually the result of wear on the bushings and bearings that support the drive shaft. They can also cause your car to screech or scratch when switching from drive to idle. Depending on the speed, the noise may be accompanied by vibration. When this happens, it’s time to send your vehicle in for a driveshaft replacement.
One of the most common symptoms of driveshaft failure is noticeable jitter when accelerating. This could be a sign of a loose U-joint or worn center bearing. You should thoroughly inspect your car to determine the cause of these sounds and corresponding symptoms. A certified mechanic can help you determine the cause of the noise. A damaged propshaft can severely limit the drivability of the vehicle.
Regular inspection of the drive shaft can prevent serious damage. Depending on the damage, you can replace the driveshaft for anywhere from $500 to $1,000. Depending on the severity of the damage and the level of repair, the cost will depend on the number of parts that need to be replaced. Do not drive with a bad driveshaft as it can cause a serious crash. There are several ways to avoid this problem entirely.
The first symptom to look for is a worn U-joint. If the U-joint comes loose or moves too much when trying to turn the steering wheel, the driveshaft is faulty. If you see visible rust on the bearing cap seals, you can take your car to a mechanic for a thorough inspection. A worn u-joint can also indicate a problem with the transmission.
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The cost of replacing the drive shaft

Depending on your state and service center, a driveshaft repair can cost as little as $300 or as high as $2,000, depending on the specifics of your car. Labor costs are usually around $70. Prices for the parts themselves range from $400 to $600. Labor costs also vary by model and vehicle make. Ultimately, the decision to repair or replace the driveshaft will depend on whether you need a quick car repair or a full car repair.
Some cars have two separate driveshafts. One goes to the front and the other goes to the back. If your car has four wheel drive, you will have two. If you’re replacing the axles of an all-wheel-drive car, you’ll need a special part for each axle. Choosing the wrong one can result in more expensive repairs. Before you start shopping, you should know exactly how much it will cost.
Depending on the type of vehicle you own, a driveshaft replacement will cost between PS250 and PS500. Luxury cars can cost as much as PS400. However, for safety and the overall performance of the car, replacing the driveshaft may be a necessary repair. The cost of replacing a driveshaft depends on how long your car has been on the road and how much wear and tear it has experienced. There are some symptoms that indicate a faulty drive shaft and you should take immediate action.
Repairs can be expensive, so it’s best to hire a mechanic with experience in the field. You’ll be spending hundreds of dollars a month, but you’ll have peace of mind knowing the job will be done right. Remember that you may want to ask a friend or family member to help you. Depending on the make and model of your car, replacing the driveshaft is more expensive than replacing the parts and doing it yourself.
If you suspect that your drive shaft is damaged, be sure to fix it as soon as possible. It is not advisable to drive a car with abnormal vibration and sound for a long time. Fortunately, there are some quick ways to fix the problem and avoid costly repairs later. If you’ve noticed the symptoms above, it’s worth getting the job done. There are many signs that your driveshaft may need service, including lack of power or difficulty moving the vehicle.

China manufacturer High Performance Cardan Shaft of SWC200e-700   drive shaft yoke		China manufacturer High Performance Cardan Shaft of SWC200e-700   drive shaft yoke
editor by CX 2023-06-14