Product Description
SWP E Telescopic Double-flange Long Cardan Shaft(JB/T3241-1991)
♦ Description
CHINAMFG Cardan Shafts or called universal joint shafts facilitate reliable torque transfer between spatially remote drive and output trains. Cardan shafts from CHINAMFG offer suitable mechanical drive solutions in nearly all industrial sectors due to their versatile design and high efficiency.
No machine element other than a cardan shaft allows power transmission of torque between spacially offset driving and driven shafts whose position can be changed during operation.
Thus, cardan shafts have become an indispensable transmission component in industrial production.
Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive,paper making equipment, common machinery, water pump equipment,test bench and other mechanical applications.
Examples of tags:
Tactical diameter D=390mm, installation length L=1823mm, type E universal coupling;
SWP390Ex1823 coupling JB/T 3241-91
♦ Basic Parameter and Main Dimension(JB/T3241-1991)
Note:
L is the length of installation, including the value of S/Z shrinkage.
D= Tactical Diameter; Tn= Nominal Torque; Tf= Allowable torque according to fatigue strength under variable load;
β= Axis Angle; Ls= Telescopic Length; Lmin= Compressed Length
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | as Your Requirement |
| Torque: | as Your Requirement |
| Bore Diameter: | as Your Requirement |
| Speed: | as Your Requirement |
| Structure: | Flexible |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do manufacturers ensure the compatibility of cardan shafts with different equipment?
Manufacturers take several measures to ensure the compatibility of cardan shafts with different equipment. These measures involve careful design, engineering, and manufacturing processes to meet the specific requirements of diverse applications. Let’s explore how manufacturers ensure compatibility:
1. Application Analysis:
– Manufacturers begin by analyzing the application requirements and specifications provided by customers. This analysis includes understanding factors such as torque, speed, misalignment, operating conditions, space limitations, and other specific needs. By evaluating these parameters, manufacturers can determine the appropriate design and configuration of the cardan shaft to ensure compatibility with the equipment.
2. Customization Options:
– Manufacturers offer customization options for cardan shafts to meet the unique requirements of different equipment. This includes providing various lengths, sizes, torque capacities, connection methods, and material options. Customers can work closely with manufacturers to select or design a cardan shaft that fits their specific equipment and ensures compatibility with the system’s power transmission needs.
3. Engineering Expertise:
– Manufacturers employ experienced engineers who specialize in cardan shaft design and engineering. These experts have in-depth knowledge of mechanical power transmission and understand the complexities involved in ensuring compatibility. They use their expertise to design cardan shafts that can handle the specific torque, speed, misalignment, and other parameters required by different equipment.
4. Computer-Aided Design (CAD) and Simulation:
– Manufacturers utilize advanced computer-aided design (CAD) software and simulation tools to model and simulate the behavior of cardan shafts in different equipment scenarios. These tools allow engineers to analyze the stress distribution, bearing performance, and other critical factors to ensure the shaft’s compatibility and performance. By simulating the cardan shaft’s behavior under various loading conditions, manufacturers can optimize its design and validate its compatibility.
5. Quality Control and Testing:
– Manufacturers have stringent quality control processes in place to ensure the reliability, durability, and compatibility of cardan shafts. They conduct thorough testing to verify the performance and functionality of the shafts in real-world conditions. This may involve testing for torque capacity, speed limits, vibration resistance, misalignment tolerance, and other relevant parameters. By subjecting the cardan shafts to rigorous testing, manufacturers can ensure their compatibility with different equipment and validate their ability to deliver reliable power transmission.
6. Adherence to Standards and Regulations:
– Manufacturers follow industry standards and regulations when designing and manufacturing cardan shafts. Compliance with these standards ensures that the shafts meet the necessary safety, performance, and compatibility requirements. Examples of such standards include ISO 9001 for quality management and ISO 14001 for environmental management. By adhering to these standards, manufacturers demonstrate their commitment to producing compatible and high-quality cardan shafts.
7. Collaboration with Customers:
– Manufacturers actively collaborate with customers to understand their equipment and system requirements. They engage in discussions, provide technical support, and offer guidance to ensure the compatibility of the cardan shafts. By fostering a collaborative relationship, manufacturers can address specific challenges and tailor the design and specifications of the shaft to meet the unique requirements of different equipment.
In summary, manufacturers ensure the compatibility of cardan shafts with different equipment through application analysis, customization options, engineering expertise, CAD and simulation tools, quality control and testing, adherence to standards, and collaboration with customers. These measures allow manufacturers to design and produce cardan shafts that meet the specific torque, speed, misalignment, and other requirements of various equipment, ensuring optimal compatibility and efficient power transmission.
Can cardan shafts be customized for specific vehicle or equipment requirements?
Yes, cardan shafts can be customized to meet the specific requirements of different vehicles or equipment. Manufacturers offer a range of customization options to ensure that the cardan shafts are tailored to the unique needs of each application. Let’s explore how cardan shafts can be customized:
1. Length and Size:
– Cardan shafts can be manufactured in various lengths and sizes to accommodate the specific dimensions of the vehicle or equipment. Manufacturers can customize the overall length of the shaft to ensure proper alignment between the driving and driven components. Additionally, the size of the shaft, including the diameter and wall thickness, can be adjusted to meet the torque and load requirements of the application.
2. Torque Capacity:
– The torque capacity of the cardan shaft can be customized based on the power requirements of the vehicle or equipment. Manufacturers can design and manufacture the shaft with appropriate materials, dimensions, and reinforcement to ensure that it can transmit the required torque without failure or excessive deflection. Customizing the torque capacity of the shaft ensures optimal performance and reliability.
3. Connection Methods:
– Cardan shafts can be customized to accommodate different connection methods based on the specific requirements of the vehicle or equipment. Manufacturers offer various types of flanges, splines, and other connection options to ensure compatibility with the existing drivetrain components. Customizing the connection methods allows for seamless integration of the cardan shaft into the system.
4. Material Selection:
– Cardan shafts can be manufactured using different materials to suit the specific application requirements. Manufacturers consider factors such as strength, weight, corrosion resistance, and cost when selecting the material for the shaft. Common materials used for cardan shafts include steel alloys, stainless steel, and aluminum. By customizing the material selection, manufacturers can optimize the performance and durability of the shaft.
5. Balancing and Vibration Control:
– Cardan shafts can be customized with balancing techniques to minimize vibration and ensure smooth operation. Manufacturers employ dynamic balancing processes to reduce vibration caused by uneven distribution of mass. Customized balancing ensures that the shaft operates efficiently and minimizes stress on other components.
6. Protective Coatings and Finishes:
– Cardan shafts can be customized with protective coatings and finishes to enhance their resistance to corrosion, wear, and environmental factors. Manufacturers can apply coatings such as zinc plating, powder coating, or specialized coatings to prolong the lifespan of the shaft and ensure its performance in challenging operating conditions.
7. Collaboration with Manufacturers:
– Manufacturers actively engage in collaboration with customers to understand their specific vehicle or equipment requirements. They provide technical support and expertise to customize the cardan shaft accordingly. By collaborating closely with manufacturers, customers can ensure that the cardan shaft is designed and manufactured to meet their precise needs.
Overall, cardan shafts can be customized for specific vehicle or equipment requirements in terms of length, size, torque capacity, connection methods, material selection, balancing, protective coatings, and finishes. By leveraging customization options and working closely with manufacturers, engineers can obtain cardan shafts that are precisely tailored to the application’s needs, ensuring optimal performance, efficiency, and compatibility.
What is a cardan shaft and how does it function in vehicles and machinery?
A cardan shaft, also known as a propeller shaft or drive shaft, is a mechanical component used in vehicles and machinery to transmit torque and rotational power between two points that are not in line with each other. It consists of a tubular shaft with universal joints at each end, allowing for flexibility and accommodating misalignment between the driving and driven components. The cardan shaft plays a crucial role in transferring power from the engine or power source to the wheels or driven machinery. Here’s how it functions in vehicles and machinery:
1. Torque Transmission:
– In vehicles, the cardan shaft connects the transmission or gearbox to the differential, which then distributes torque to the wheels. When the engine generates rotational power, it is transmitted through the transmission to the cardan shaft. The universal joints at each end of the shaft allow for angular misalignment and compensate for variations in the suspension, axle movement, and road conditions. As the cardan shaft rotates, it transfers torque from the transmission to the differential, enabling power delivery to the wheels.
– In machinery, the cardan shaft serves a similar purpose of transmitting torque between the power source and driven components. For example, in agricultural equipment, the cardan shaft connects the tractor’s PTO (Power Take-Off) to various implements such as mowers, balers, or tillers. The rotational power from the tractor’s engine is transferred through the PTO driveline to the cardan shaft, which then transmits the torque to the driven machinery, enabling their operation.
2. Flexibility and Compensation:
– The cardan shaft’s design with universal joints provides flexibility and compensates for misalignment between the driving and driven components. The universal joints allow the shaft to bend and articulate while maintaining a continuous torque transmission. This flexibility is essential in vehicles and machinery where the driving and driven components may be at different angles or positions due to suspension movement, axle articulation, or uneven terrain. The cardan shaft absorbs these variations and ensures smooth power delivery without causing excessive stress or vibration.
3. Balancing and Vibration Control:
– Cardan shafts also contribute to balancing and vibration control in vehicles and machinery. The rotation of the shaft generates centrifugal forces, and any imbalance can result in vibration and reduced performance. To counterbalance this, cardan shafts are carefully designed and balanced to minimize vibration and provide smooth operation. Additionally, the universal joints help in absorbing minor vibrations and reducing their transmission to the vehicle or machinery.
4. Length Adjustment:
– Cardan shafts offer the advantage of adjustable length, allowing for variations in the distance between the driving and driven components. This adjustability is particularly useful in vehicles and machinery with adjustable wheelbases or variable attachment points. By adjusting the length of the cardan shaft, the driveline can be appropriately sized and positioned to accommodate different configurations, ensuring optimal power transmission efficiency.
5. Safety Features:
– Cardan shafts in vehicles and machinery often incorporate safety features to protect against mechanical failures. These may include shielding or guards to prevent contact with rotating components, such as the driveshaft or universal joints. In the event of a joint failure or excessive force, some cardan shafts may also incorporate shear pins or torque limiters to prevent damage to the driveline and protect other components from excessive loads.
In summary, a cardan shaft is a tubular component with universal joints at each end used to transmit torque and rotational power between non-aligned driving and driven components. It provides flexibility, compensates for misalignment, and enables torque transmission in vehicles and machinery. By efficiently transferring power, accommodating variations, and balancing vibrations, cardan shafts play a critical role in ensuring smooth and reliable operation in a wide range of applications.
editor by CX 2024-03-09
China factory Stainless Needle Bearing CZPT Joint Single Double Cardan Shaft Max Speed 4000rpm near me supplier
Product Description
Attributes
Needle bearing universal joints are suited for high speed programs. They are made with tight ingredient component tolerancing and require no servicing as they are lubricated for existence. They supply higher efficiency, silent running and minimal friction. The permissible rpm is greater than for individuals with friction bearings, but is nonetheless dependent on the load, duration of use as effectively as the angular displacement. Excellent purposes enable speeds of up to 4000 rpm. See joint assortment CZPT beneath to establish correct common joint diameter for application.
Positive aspects
• Several dimensions offered
• Max. angle 45 degree
• Max. velocity 4000 rpm
• Offered in different resources
• All subcomponents very specifically machined from bar: No cheap castings or powdered metal components, resulting in greater all round and much more regular efficiency
• Numerous subtle style improvements that improve overall performance and reduce value
• Could manufacture merchandise according to your drawing
Our Support
one) Aggressive value and great good quality.
two) Utilized for transmission techniques.
three) Exceptional efficiency, lengthy employing daily life.
4) Could be developed according to your drawings or data sheet.
five) Pakaging:stick to the customers’ demands or as our typical deal.
6) Brand name title: for each every customer’s need.
7) Versatile minimal purchase quantity.
eight) Sample can be supplied.
About MIGHTY
ZheJiang Mighty Machinery Co., Ltd. specializes in production Mechanical Power Transmission Products.We Mighty is the division/department of SCMC Group, which is a wholly point out-owned business, recognized in 1980.
About Mighty:
-3 producing factories, we have 5 technical staff, our FTY have robust capacity for design and approach layout, and a lot more than 70 personnel and double shift eveyday.
-Huge top quality of various materials obtain and stock in warhouse which ensure the lower cost for the materials and generation in time.
-Strick quality handle are use in the entire generation.
we have incoming inspection,method inspection and ultimate creation inspection which can guarantee the ideal of the products quality.
-14 many years of machining knowledge. Prolonged time cooperate with the Worldwide Purchaser, make us easy to understand the csutomer and deal with the export. MIGHTY’s goods are mainly exported to Europe, The usa and the Middle East market. With the top-rating management, skilled technical help and plentiful export encounter, MIGHTY has proven long lasting and secure company partnership with a lot of planet renowned companies and has received very good track record from worldwide consumers in intercontinental sales.
FAQ
Q: Are you buying and selling organization or maker?
A: We are factory.
Q: How extended is your supply time?
A: Normally it is 5-10 days if the products are in stock. or it is fifteen-twenty times if the products are not in inventory, it is according to quantity.
Q: Do you offer samples ? is it cost-free or additional ?
A: Of course, we could offer the sample for cost-free cost but do not shell out the value of freight.
Q: What is your conditions of payment ?
A: Payment=1000USD, 30% T/T in advance ,equilibrium just before shippment.
We warmly welcome close friends from domestic and overseas arrive to us for company negotiation and cooperation for mutual reward. To supply buyers excellent high quality merchandise with good price tag and punctual delivery time is our duty.
Different components of the drive shaft
The driveshaft is the flexible rod that transmits torque between the transmission and the differential. The expression travel shaft might also refer to a cardan shaft, a transmission shaft or a propeller shaft. Elements of the push shaft are diverse and consist of:
The driveshaft is a versatile rod that transmits torque from the transmission to the differential
When the driveshaft in your automobile begins to are unsuccessful, you ought to seek out specialist help as shortly as possible to correct the issue. A broken driveshaft can frequently be heard. This sounds sounds like “tak tak” and is normally more pronounced in the course of sharp turns. Nonetheless, if you are unable to hear the sounds while driving, you can verify the situation of the vehicle by yourself.
The generate shaft is an crucial portion of the auto transmission system. It transfers torque from the transmission to the differential, which then transfers it to the wheels. The system is intricate, but even now essential to the suitable operating of the vehicle. It is the versatile rod that connects all other components of the drivetrain. The driveshaft is the most critical element of the drivetrain, and comprehension its operate will make it easier for you to correctly preserve your car.
Driveshafts are utilised in various autos, including front-wheel drive, 4-wheel generate, and entrance-engine rear-wheel drive. Push shafts are also employed in motorcycles, locomotives and ships. Common entrance-motor, rear-wheel generate vehicle configurations are proven beneath. The sort of tube employed is dependent on the dimensions, pace and strength of the travel shaft.
The output shaft is also supported by the output website link, which has two similar supports. The upper part of the push module supports a huge tapered roller bearing, whilst the opposite flange stop is supported by a parallel roller bearing. This guarantees that the torque transfer among the differentials is effective. If you want to learn a lot more about car differentials, read through this article.
It is also recognized as cardan shaft, propeller shaft or generate shaft
A propshaft or propshaft is a mechanical part that transmits rotation or torque from an motor or transmission to the entrance or rear wheels of a vehicle. Because the axes are not right connected to every other, it have to let relative movement. Due to the fact of its position in propelling the car, it is important to comprehend the components of the driveshaft. Here are some common types.
Isokinetic Joint: This sort of joint guarantees that the output speed is the exact same as the input velocity. To attain this, it need to be mounted back again-to-again on a aircraft that bisects the drive angle. Then mount the two gimbal joints back-to-again and modify their relative positions so that the velocity changes at a single joint are offset by the other joint.
Driveshaft: The driveshaft is the transverse shaft that transmits electrical power to the entrance wheels. Driveshaft: The driveshaft connects the rear differential to the transmission. The shaft is portion of a drive shaft assembly that contains a generate shaft, a slip joint, and a universal joint. This shaft provides rotational torque to the travel shaft.
Twin Cardan Joints: This type of driveshaft makes use of two cardan joints mounted again-to-back. The heart yoke replaces the intermediate shaft. For the duplex universal joint to perform appropriately, the angle between the input shaft and the output shaft should be equivalent. After aligned, the two axes will run as CV joints. An enhanced variation of the twin gimbal is the Thompson coupling, which offers marginally more efficiency at the value of additional complexity.
It transmits torque at diverse angles among driveline components
A vehicle’s driveline consists of a variety of components that transmit power from the engine to the wheels. This contains axles, propshafts, CV joints and differentials. Collectively, these elements transmit torque at diverse angles amongst driveline factors. A car’s powertrain can only perform properly if all its elements work in harmony. Without having these elements, power from the motor would quit at the transmission, which is not the case with a auto.
The CV driveshaft style offers smoother operation at higher working angles and extends differential and transfer scenario life. The assembly’s central pivot stage intersects the joint angle and transmits easy rotational energy and surface area speed by way of the drivetrain. In some situations, the C.V. “U” connector. Travel shafts are not the very best choice simply because the joint angles of the “U” joints are typically substantially unequal and can trigger torsional vibration.
Driveshafts also have diverse names, which includes driveshafts. A car’s driveshaft transfers torque from the transmission to the differential, which is then dispersed to other driveline parts. A power take-off (PTO) shaft is equivalent to a prop shaft. They transmit mechanical electricity to connected components. They are essential to the functionality of any automobile. If any of these elements are broken, the entire drivetrain will not function appropriately.
A car’s powertrain can be sophisticated and tough to sustain. Including vibration to the drivetrain can cause premature use and shorten general life. This driveshaft suggestion focuses on driveshaft assembly, procedure, and maintenance, and how to troubleshoot any difficulties that could arise. Adding appropriate remedies to pain details can lengthen the lifestyle of the driveshaft. If you’re in the market place for a new or utilised auto, be certain to go through this post.
it consists of several areas
“It consists of several components” is 1 of seven modest prints. This word is composed of 10 letters and is one particular of the most difficult words and phrases to say. However, it can be explained merely by evaluating it to a cow’s kidney. The cocoa bean has many parts, and the inside of the cocoa bean before bursting has unique traces. This report will examine the distinct elements of the cocoa bean and give a enjoyable way to find out much more about the word.
Substitution is expensive
Changing a car’s driveshaft can be an high-priced affair, and it truly is not the only portion that needs servicing. A broken push shaft can also cause other issues. This is why getting estimates from different repair retailers is essential. Typically, a easy restore is less costly than changing the complete unit. Listed under are some ideas for preserving funds when replacing a driveshaft. Detailed beneath are some of the charges associated with repairs:
1st, find out how to establish if your car demands a driveshaft substitute. Broken driveshaft parts can trigger intermittent or absence of electrical power. Moreover, improperly set up or assembled driveshaft factors can cause difficulties with the day-to-day procedure of the vehicle. Anytime you suspect that your car wants a driveshaft restore, find expert suggestions. A expert mechanic will have the expertise and expertise needed to correctly resolve the dilemma.
Next, know which areas need servicing. Examine the u-joint bushing. They must be cost-free of crumbs and not cracked. Also, check the center assist bearing. If this part is destroyed, the whole travel shaft demands to be changed. Finally, know which components to substitute. The servicing price of the drive shaft is considerably decrease than the servicing cost. Lastly, determine if the repaired driveshaft is appropriate for your automobile.
If you suspect your driveshaft requirements services, make an appointment with a restore store as before long as achievable. If you are encountering vibration and tough riding, driveshaft repairs might be the greatest way to avert costly repairs in the future. Also, if your auto is going through uncommon sounds and vibration, a driveshaft restore may possibly be a quick and simple resolution. If you will not know how to diagnose a issue with your car, you can take it to a mechanic for an appointment and a estimate.