Product Description
Transmission Shaft PTO Shaft for Agricultural Machine
Durable Transmission Shaft Made of aluminum alloy with excellent quality and carefully selected materials,the hot head greatly extends its service life.
Application Scope for PTO Shafts
Various types of agricultural machinery transmission shafts, with a wide range of product uses, which are mainly suitable for agricultural tractors,micro tillers,rotary tillers,seeders,fertilizer spreaders,lawn mowers,baling machines,grass bales and so on.
| Series | D(mm) | W(mm) | 540 | 1000 | ||||
| CV | KW | NM | CV | KW | NM | |||
| 1S | 22.0 | 54.0 | 16 | 12 | 210 | 25 | 18 | 172 |
| 2S | 23.8 | 61.3 | 21 | 15 | 270 | 31 | 23 | 220 |
| 3S | 27.0 | 70.0 | 30 | 22 | 390 | 47 | 35 | 330 |
| 4S | 27.0 | 74.6 | 35 | 26 | 460 | 55 | 40 | 380 |
| 5S | 30.2 | 80.0 | 47 | 35 | 620 | 74 | 54 | 520 |
| 6S | 30.2 | 92.0 | 64 | 47 | 830 | 100 | 74 | 710 |
| 7S | 30.2 | 106.5 | 75 | 55 | 970 | 118 | 87 | 830 |
| 8S | 35.0 | 106.5 | 95 | 70 | 1240 | 150 | 110 | 1050 |
| 9S | 41.0 | 108.0 | 120 | 88 | 1560 | 190 | 140 | 1340 |
Company Profile
Shuoxin, Sure thing.
ZheJiang Shuoxin Machinery Manufacturing Co., Ltd has been in the agricultural machinery industry for more than 30 years, the product range covering spraying machines, fertilizer spreaders, manure spreaders, mowers, rakes, land levellers and so on. In the 30 years’ service for agriculture field, Shuoxin has grown into an enterprise that integrates multiple business modules such as Design, Manufacture, Service and Information Survey. Shuoxin agricultural machinery have done a important work to nutrition supply and plant diseases & insect pests control for crops such as wheat, cotton, corn, rice, orchards and vegetables. With the ISO System certificates and CE production certificates, Cooperating with Shuixin can guarantee the partners with advanced machine products, reduced labor cost, improved work efficiency and promoted product revenue.
Certifications
Product packaging
Iron Farme Packing
All the machines are fixed in the Iron Frame by steel wire, the Frame use the steel which is thicker than 3mm. Strong enough to carry and protect the machine.
Black plastic film will also protect the machine from rain and sun shine.
All the frames is welded according to the machine size, to make sure the minimum size and weight.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Shaft |
|---|---|
| Usage: | Tillage, Harvester, Planting and Fertilization |
| Material: | Iron |
| Power Source: | Tractor |
| Weight: | 6kg |
| After-sales Service: | Online Service |
| Customization: |
Available
| Customized Request |
|---|
Can cardan shafts be adapted for use in both automotive and industrial settings?
Yes, cardan shafts can be adapted for use in both automotive and industrial settings. They are versatile components that offer efficient power transmission and can be customized to meet the specific requirements of various applications. Let’s explore how cardan shafts can be adapted for both automotive and industrial settings:
1. Automotive Applications:
– Cardan shafts have long been used in automotive applications, especially in vehicles with rear-wheel drive or all-wheel drive systems. They are commonly found in cars, trucks, SUVs, and commercial vehicles. In the automotive sector, cardan shafts are primarily used to transmit torque from the engine or transmission to the differential or axle, allowing power to be distributed to the wheels. They provide a reliable and efficient means of transferring power, even in vehicles that experience varying loads, vibration, and misalignment. Cardan shafts in automotive applications are typically designed to handle specific torque and speed requirements, taking into account factors such as vehicle weight, horsepower, and intended use.
2. Industrial Applications:
– Cardan shafts are also widely used in various industrial settings where torque needs to be transmitted between two rotating components. They are employed in a diverse range of industries, including manufacturing, mining, agriculture, construction, and more. In industrial applications, cardan shafts are utilized in machinery, equipment, and systems that require efficient power transmission over long distances or in situations where angular misalignment is present. Industrial cardan shafts can be customized to accommodate specific torque, speed, and misalignment requirements, considering factors such as the load, rotational speed, operating conditions, and space constraints. They are commonly used in applications such as conveyors, pumps, generators, mixers, crushers, and other industrial machinery.
3. Customization and Adaptability:
– Cardan shafts can be adapted for various automotive and industrial applications through customization. Manufacturers offer a range of cardan shaft options with different lengths, sizes, torque capacities, and speed ratings to suit specific requirements. Universal joints, slip yokes, telescopic sections, and other components can be selected or designed to meet the demands of different settings. Additionally, cardan shafts can be made from different materials, such as steel or aluminum alloy, depending on the application’s needs for strength, durability, or weight reduction. By collaborating with cardan shaft manufacturers and suppliers, automotive and industrial engineers can adapt these components to their specific settings, ensuring optimal performance and reliability.
4. Consideration of Application-Specific Factors:
– When adapting cardan shafts for automotive or industrial settings, it is crucial to consider application-specific factors. These factors may include torque requirements, speed limits, operating conditions (temperature, humidity, etc.), space limitations, and the need for maintenance and serviceability. By carefully evaluating these factors and collaborating with experts, engineers can select or design cardan shafts that meet the unique demands of the automotive or industrial application.
In summary, cardan shafts can be adapted and customized for use in both automotive and industrial settings. Their versatility, efficient power transmission capabilities, and ability to accommodate misalignment make them suitable for a wide range of applications. By considering the specific requirements and collaborating with cardan shaft manufacturers, engineers can ensure that these components provide reliable and efficient power transfer in automotive and industrial systems.
Are there any emerging trends in cardan shaft technology, such as lightweight materials?
Yes, there are several emerging trends in cardan shaft technology, including the use of lightweight materials and advancements in design and manufacturing techniques. These trends aim to improve the performance, efficiency, and durability of cardan shafts. Here are some of the notable developments:
1. Lightweight Materials:
– The automotive and manufacturing industries are increasingly exploring the use of lightweight materials in cardan shaft construction. Materials such as aluminum alloys and carbon fiber-reinforced composites offer significant weight reduction compared to traditional steel shafts. The use of lightweight materials helps reduce the overall weight of the vehicle or machinery, leading to improved fuel efficiency, increased payload capacity, and enhanced performance.
2. Advanced Composite Materials:
– Advanced composite materials, such as carbon fiber and fiberglass composites, are being utilized in cardan shafts to achieve a balance between strength, stiffness, and weight reduction. These materials offer high tensile strength, excellent fatigue resistance, and corrosion resistance. By incorporating advanced composites, cardan shafts can achieve reduced weight while maintaining the necessary structural integrity and durability.
3. Enhanced Design and Optimization:
– Advanced computer-aided design (CAD) and simulation techniques are being employed to optimize the design of cardan shafts. Finite element analysis (FEA) and computational fluid dynamics (CFD) simulations allow for better understanding of the structural behavior, stress distribution, and performance characteristics of the shafts. This enables engineers to design more efficient and lightweight cardan shafts that meet specific performance requirements.
4. Additive Manufacturing (3D Printing):
– Additive manufacturing, commonly known as 3D printing, is gaining traction in the production of cardan shafts. This technology allows for complex geometries and customized designs to be manufactured with reduced material waste. Additive manufacturing also enables the integration of lightweight lattice structures, which further enhances weight reduction without compromising strength. The flexibility of 3D printing enables the production of cardan shafts that are tailored to specific applications, optimizing performance and reducing costs.
5. Surface Coatings and Treatments:
– Surface coatings and treatments are being employed to improve the durability, corrosion resistance, and friction characteristics of cardan shafts. Advanced coatings such as ceramic coatings, diamond-like carbon (DLC) coatings, and nanocomposite coatings enhance the surface hardness, reduce friction, and protect against wear and corrosion. These treatments extend the lifespan of cardan shafts and contribute to the overall efficiency and reliability of the power transmission system.
6. Integrated Sensor Technology:
– The integration of sensor technology in cardan shafts is an emerging trend. Sensors can be embedded in the shafts to monitor parameters such as torque, vibration, and temperature. Real-time data from these sensors can be used for condition monitoring, predictive maintenance, and performance optimization. Integrated sensor technology allows for proactive maintenance, reducing downtime and improving the overall operational efficiency of vehicles and machinery.
These emerging trends in cardan shaft technology, including the use of lightweight materials, advanced composites, enhanced design and optimization, additive manufacturing, surface coatings, and integrated sensor technology, are driving advancements in the performance, efficiency, and reliability of cardan shafts. These developments aim to meet the evolving demands of various industries and contribute to more sustainable and high-performing power transmission systems.
What benefits do cardan shafts offer for different types of vehicles and equipment?
Cardan shafts, also known as propeller shafts or drive shafts, offer numerous benefits for different types of vehicles and equipment. Their versatile design and functionality make them an essential component in various applications. Here are the key benefits that cardan shafts provide for different types of vehicles and equipment:
1. Efficient Power Transmission:
– Cardan shafts ensure efficient power transmission from the engine or power source to the wheels or driven components. In vehicles, such as cars, trucks, and buses, cardan shafts transmit torque from the gearbox or transmission to the differential, enabling the wheels to rotate and propel the vehicle forward. In equipment and machinery, cardan shafts transfer rotational power from the power source, such as an engine or motor, to driven components like pumps, conveyors, or generators. By efficiently transmitting power, cardan shafts contribute to the overall performance and productivity of vehicles and equipment.
2. Flexibility and Misalignment Compensation:
– Cardan shafts offer flexibility and the ability to compensate for misalignment between the driving and driven components. This flexibility is crucial in vehicles and equipment where the engine or power source may not be directly aligned with the wheels or driven machinery. Cardan shafts incorporate universal joints at each end, allowing for angular misalignment and accommodating variations in the relative positions of the components. This feature ensures smooth power transmission, reduces stress on the drivetrain, and enhances the overall maneuverability and performance of vehicles and equipment.
3. Adaptability to Variable Configurations:
– Cardan shafts are adaptable to variable configurations and adjustable setups. In vehicles, they can accommodate changes in the wheelbase or suspension system, allowing for different vehicle sizes and configurations. For example, in trucks with multiple axles, cardan shafts can be adjusted to compensate for varying distances between the axles. In equipment and machinery, cardan shafts can be designed with telescopic sections or sliding splines, enabling length adjustment to accommodate changes in the distance between the power source and driven components. This adaptability makes cardan shafts suitable for a wide range of vehicle and equipment configurations.
4. Vibration Damping and Smooth Operation:
– Cardan shafts contribute to vibration damping and enable smooth operation in vehicles and equipment. The universal joints in cardan shafts help absorb and dampen vibrations that may arise from the power source or drivetrain. By allowing slight angular deflection and compensating for misalignment, cardan shafts reduce the transmission of vibrations to the vehicle or equipment, resulting in a smoother and more comfortable ride for passengers or operators. Additionally, the balanced design of cardan shafts minimizes vibration-induced wear and extends the lifespan of associated components.
5. Safety and Protection:
– Cardan shafts incorporate safety features to ensure the protection of both the vehicle or equipment and the operator. For example, in vehicles, cardan shafts often have shielding or guards to prevent contact with rotating components, reducing the risk of accidents or injuries. In some applications, cardan shafts may also include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in the event of overload or excessive torque, preventing costly repairs and downtime.
6. Suitable for Various Applications:
– Cardan shafts find applications in a wide range of vehicles and equipment across different industries. In the automotive sector, they are used in passenger cars, commercial vehicles, buses, and off-road vehicles to transmit power to the wheels. In the agricultural industry, cardan shafts connect tractors to various implements, such as mowers, balers, or tillers. In the construction and mining sectors, they are employed in machinery like excavators, loaders, and crushers to transfer power to different components. The versatility of cardan shafts makes them well-suited for various applications, providing reliable power transmission and motion.
In summary, cardan shafts offer several benefits for different types of vehicles and equipment. They ensure efficient power transmission, flexibility, and misalignment compensation, adaptability to variable configurations, vibration damping, and smooth operation. Additionally, they incorporate safety features and are suitable for a wide range of applications in automotive, agricultural, construction, and other industries. Cardan shafts play a vital role in enhancing the performance, maneuverability, and safety of vehicles and equipment, contributing to overall productivity and reliability.
editor by CX 2024-05-14
China wholesaler Stainless Steel Flexible Double Universal Cardan Joint Wsp Type Small Cross Shaft
Product Description
Stainless Steel Flexible Double Universal Cardan Joint Wsp Type Retractable Small Cross Shaft universal joint coupling
Description:
Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.
Structure features:
1. It is suitable for transmission coupling space on the same plane of 2 axis angle beta β≤45°, the nominal torque transmission 11.2-1120N.
2. The WSD type is a single cross universal coupling, and the WS type is a double cross universal coupling, the WSS type is a telescopic universal coupling.
3. Each section is between the largest axis angle of 45º.
4. The finished hole H7, according to the requirements of keyseating, has 6 square holes and a square hole.
5. The angle between the 2 axes is allowed in a limited range as the work requirements change.
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Bore Diameter: | 19mm |
| Speed: | 4000r/M |
| Structure: | Flexible |
| Customization: |
Available
| Customized Request |
|---|
Are there any limitations or disadvantages associated with cardan shaft systems?
While cardan shaft systems offer numerous advantages, they also have some limitations and disadvantages that should be considered. Let’s explore these limitations in detail:
1. Angular Misalignment:
– Cardan shafts are designed to accommodate angular misalignment between the driving and driven components. However, excessive misalignment can lead to increased wear, vibration, and decreased efficiency. If the misalignment exceeds the recommended limits, it can put additional stress on the universal joints and other components, reducing the lifespan of the shaft and potentially causing mechanical failures.
2. Noise and Vibration:
– Cardan shaft systems can introduce noise and vibration into the equipment or vehicle. The universal joints and slip yokes in the shaft assembly can generate vibrations as they rotate, especially at high speeds. These vibrations can contribute to increased noise levels, potentially causing discomfort for passengers or affecting the performance of sensitive equipment. Proper balancing and maintenance of the shaft can help mitigate these effects, but they may still be present to some extent.
3. Maintenance and Lubrication:
– Cardan shaft systems require regular maintenance and lubrication to ensure optimal performance and longevity. The universal joints and slip yokes need to be properly lubricated to minimize friction and wear. If maintenance is neglected, the joints can wear out quickly, leading to increased vibration, noise, and potential failure. Regular inspections and lubrication are necessary to maintain the efficiency and reliability of cardan shaft systems.
4. Limited Flexibility in High-Speed Applications:
– Cardan shafts have limitations when it comes to high-speed applications. At high rotational speeds, the centrifugal forces acting on the rotating components can cause significant stress on the shaft and universal joints. This can result in increased wear, reduced lifespan, and potential failure. In such cases, alternative power transmission systems such as constant-velocity (CV) joints or direct drives may be more suitable.
5. Space and Weight Constraints:
– Cardan shaft systems require sufficient space for installation due to their length and telescopic design. In applications with limited space constraints, it may be challenging to accommodate the full length of the shaft, or modifications may be necessary to ensure proper fit. Additionally, the weight of the shaft can be a consideration, especially in applications where weight reduction is crucial. In such cases, alternative lightweight materials or drive systems may be more appropriate.
6. Cost:
– Cardan shaft systems can be relatively costly compared to other power transmission options. The complexity of their design, the need for customization, and the use of multiple components contribute to higher manufacturing and installation costs. However, it’s important to consider the overall benefits and performance of cardan shaft systems when evaluating their cost-effectiveness for specific applications.
7. Limited Misalignment Compensation:
– While cardan shafts can accommodate angular misalignment, they have limitations when it comes to compensating for other types of misalignment, such as parallel offset or axial displacement. In applications that require significant compensation for these types of misalignment, alternative power transmission systems with more advanced flexibility, such as flexible couplings or CV joints, may be more suitable.
Despite these limitations, cardan shaft systems remain widely used and offer numerous advantages in various applications. By understanding these limitations and considering the specific requirements of the application, engineers can make informed decisions regarding the suitability of cardan shaft systems or explore alternative power transmission options.
Can you provide real-world examples of vehicles and machinery that use cardan shafts?
Cardan shafts are widely used in various vehicles and machinery across different industries. They are employed in applications where torque transmission, power distribution, and flexibility are crucial. Here are some real-world examples of vehicles and machinery that utilize cardan shafts:
1. Automotive Vehicles:
– Cars, trucks, and SUVs: Cardan shafts are commonly found in rear-wheel drive (RWD) and four-wheel drive (4WD) vehicles. They connect the transmission or transfer case to the rear differential or front differential, respectively, enabling torque transmission to the wheels. Examples include sedans, pickup trucks, and SUVs like Jeep Wrangler, Ford F-150, and Toyota Land Cruiser.
– Buses and commercial vehicles: Cardan shafts are used in buses and commercial vehicles that have rear-wheel drive or all-wheel drive configurations. They transmit torque from the engine or transmission to the rear axle or multiple axles. Examples include city buses, coaches, and delivery trucks.
2. Off-Road and Utility Vehicles:
– Off-road vehicles: Many off-road vehicles, such as off-road trucks, SUVs, and all-terrain vehicles (ATVs) utilize cardan shafts. These shafts provide the necessary torque transfer and power distribution to all wheels for improved traction and off-road capabilities. Examples include the Land Rover Defender, Jeep Wrangler Rubicon, and Yamaha Grizzly ATV.
– Agricultural machinery: Farm equipment like tractors and combine harvesters often employ cardan shafts to transmit power from the engine to various attachments such as mowers, balers, and harvesters. The shafts enable efficient power distribution and flexibility for different agricultural tasks.
– Construction and mining machinery: Equipment used in construction and mining applications, such as excavators, loaders, and bulldozers, utilize cardan shafts to transfer power from the engine or transmission to the different components of the machinery. These shafts enable power distribution and torque transmission to various attachments, allowing for efficient operation in demanding environments.
3. Industrial Machinery:
– Manufacturing machinery: Cardan shafts are used in industrial equipment such as conveyors, mixers, and rotary equipment. They provide torque transmission and power distribution within the machinery, enabling efficient operation and movement of materials.
– Paper and pulp industry: Cardan shafts are employed in paper and pulp processing machinery, including paper machines and pulp digesters. These shafts facilitate power transmission and torque distribution to various parts of the machinery, contributing to smooth operation and high productivity.
– Steel and metal processing machinery: Equipment used in steel mills and metal processing facilities, such as rolling mills, extruders, and coil winding machines, often utilize cardan shafts. These shafts enable power transmission and torque distribution to the different components involved in metal forming, shaping, and processing.
These examples represent just a few of the many applications where cardan shafts are employed. Their versatility, durability, and ability to handle torque transmission and power distribution make them essential components in a wide range of vehicles and machinery across industries.
What is a cardan shaft and how does it function in vehicles and machinery?
A cardan shaft, also known as a propeller shaft or drive shaft, is a mechanical component used in vehicles and machinery to transmit torque and rotational power between two points that are not in line with each other. It consists of a tubular shaft with universal joints at each end, allowing for flexibility and accommodating misalignment between the driving and driven components. The cardan shaft plays a crucial role in transferring power from the engine or power source to the wheels or driven machinery. Here’s how it functions in vehicles and machinery:
1. Torque Transmission:
– In vehicles, the cardan shaft connects the transmission or gearbox to the differential, which then distributes torque to the wheels. When the engine generates rotational power, it is transmitted through the transmission to the cardan shaft. The universal joints at each end of the shaft allow for angular misalignment and compensate for variations in the suspension, axle movement, and road conditions. As the cardan shaft rotates, it transfers torque from the transmission to the differential, enabling power delivery to the wheels.
– In machinery, the cardan shaft serves a similar purpose of transmitting torque between the power source and driven components. For example, in agricultural equipment, the cardan shaft connects the tractor’s PTO (Power Take-Off) to various implements such as mowers, balers, or tillers. The rotational power from the tractor’s engine is transferred through the PTO driveline to the cardan shaft, which then transmits the torque to the driven machinery, enabling their operation.
2. Flexibility and Compensation:
– The cardan shaft’s design with universal joints provides flexibility and compensates for misalignment between the driving and driven components. The universal joints allow the shaft to bend and articulate while maintaining a continuous torque transmission. This flexibility is essential in vehicles and machinery where the driving and driven components may be at different angles or positions due to suspension movement, axle articulation, or uneven terrain. The cardan shaft absorbs these variations and ensures smooth power delivery without causing excessive stress or vibration.
3. Balancing and Vibration Control:
– Cardan shafts also contribute to balancing and vibration control in vehicles and machinery. The rotation of the shaft generates centrifugal forces, and any imbalance can result in vibration and reduced performance. To counterbalance this, cardan shafts are carefully designed and balanced to minimize vibration and provide smooth operation. Additionally, the universal joints help in absorbing minor vibrations and reducing their transmission to the vehicle or machinery.
4. Length Adjustment:
– Cardan shafts offer the advantage of adjustable length, allowing for variations in the distance between the driving and driven components. This adjustability is particularly useful in vehicles and machinery with adjustable wheelbases or variable attachment points. By adjusting the length of the cardan shaft, the driveline can be appropriately sized and positioned to accommodate different configurations, ensuring optimal power transmission efficiency.
5. Safety Features:
– Cardan shafts in vehicles and machinery often incorporate safety features to protect against mechanical failures. These may include shielding or guards to prevent contact with rotating components, such as the driveshaft or universal joints. In the event of a joint failure or excessive force, some cardan shafts may also incorporate shear pins or torque limiters to prevent damage to the driveline and protect other components from excessive loads.
In summary, a cardan shaft is a tubular component with universal joints at each end used to transmit torque and rotational power between non-aligned driving and driven components. It provides flexibility, compensates for misalignment, and enables torque transmission in vehicles and machinery. By efficiently transferring power, accommodating variations, and balancing vibrations, cardan shafts play a critical role in ensuring smooth and reliable operation in a wide range of applications.
editor by CX 2024-04-13
China Standard SWC490bf Double Flange Design with Standard Length Compensation for Steel Rolling Mill High Speed/High Torque Cardan Shaft/Universal Joint Shaft/Drive Shaft
Product Description
Professional Cardan Shaft with ISO Certificate for Rolling mill
| SWC-BF Flanged shaft design, with standard length compensation | ||||||||||||||||||||
| TYPE | Gyration Diameter D/mm | Nominal torque Tn /kN·m |
Fatigue torque Tf /kN·m |
Bearing life ratio KL | Axis angel β/(.) |
Length compensation LS/mm |
Dimension/mm | Moment of inertia I/kg·m2 | Weight/kg | |||||||||||
| Lmin | D1 (js11) |
D2 (H7) |
D3 | Lm | n×Φd | k | t | b (h9) |
g | Lmin | Each additional 100m | Lmin | Each additional 100mm | |||||||
| SWC180BF | 180 | 22.4 | 11.2 | 0.245 | ≤15 | 100 | 840 | 155 | 105 | 114 | 110 | 8×Φ17 | 17 | 5 | 24 | 7 | 0.267 | 0.007 | 80 | 2.8 |
| SWC200BF | 200 | 36 | 18 | 1.115 | ≤15 | 110 | 860 | 170 | 120 | 133 | 115 | 8×Φ17 | 17 | 5 | 28 | 8 | 0.505 | 0.013 | 109 | 3.7 |
| SWC225BF | 225 | 56 | 28 | 7.812 | ≤15 | 140 | 920 | 196 | 135 | 152 | 120 | 8×Φ17 | 20 | 5 | 32 | 9 | 0.788 | 0.571 | 138 | 4.9 |
| SWC250BF | 250 | 80 | 40 | 2.82×101 | ≤15 | 140 | 1035 | 218 | 150 | 168 | 140 | 8×Φ19 | 25 | 6 | 40 | 12.5 | 1.145 | 0.571 | 196 | 5.3 |
| SWC285BF | 285 | 120 | 58 | 8.28×101 | ≤15 | 140 | 1190 | 245 | 170 | 194 | 160 | 8×Φ21 | 27 | 7 | 40 | 15 | 2.873 | 0.051 | 295 | 6.3 |
| SWC315BF | 315 | 160 | 80 | 2.79×102 | ≤15 | 140 | 1315 | 280 | 185 | 219 | 180 | 10×Φ23 | 32 | 8 | 40 | 15 | 5.094 | 0.08 | 428 | 8 |
| SWC350BF | 350 | 225 | 110 | 7.44×102 | ≤15 | 150 | 1440 | 310 | 210 | 245 | 194 | 10×Φ23 | 35 | 8 | 50 | 16 | 7.476 | 0.146 | 582 | 11.5 |
| SWC390BF | 390 | 320 | 160 | 1.86×103 | ≤15 | 170 | 1590 | 345 | 235 | 267 | 215 | 10×Φ25 | 40 | 8 | 70 | 18 | 16.62 | 0.222 | 817 | 15 |
| SWC440BF | 440 | 500 | 250 | 8.25×103 | ≤15 | 190 | 1875 | 390 | 255 | 325 | 260 | 16×Φ28 | 42 | 10 | 80 | 20 | 28.24 | 0.474 | 1290 | 21.7 |
| SWC490BF | 490 | 700 | 350 | 2.154×104 | ≤15 | 190 | 1985 | 435 | 275 | 351 | 270 | 16×Φ31 | 47 | 12 | 90 | 22.5 | 48.43 | 0.690 | 1721 | 27.3 |
| SWC550BF | 550 | 1000 | 500 | 6.335×104 | ≤15 | 240 | 2300 | 492 | 320 | 426 | 305 | 16×Φ31 | 50 | 12 | 100 | 22.5 | 86.98 | 1.357 | 2567 | 34 |
Dynamic Balance Testing:
Three Coordinate Detection
Code Each Part:
CNC processing center:
| structure | universal | Flexible or Rigid | Rigid | Standard or Nonstandard | Nonstandard |
| Material | Alloy steel | Brand name | QSCD | Place or origin | HangZhou,China |
| Model | SWC medium | Raw material | heat treatment | Lenghth | depend on specification |
| Flange Dia | 160mm-620mm | Normal torque | depend on specification | Coating | heavy duty industrial paint |
| Paint color | Customization | Application | Rolling mill machinery | OEM/ODM | Available |
| Certificate | ISO,SGS | Price | depend on specification | Custom service | Available |
Frequently Asked Questions
Q5: Let’s talk about our inquiry?
Q4:Do you test all your goods before delivery?
A: Certainly, we do dynamic balance testing for all goods,We can provide testing vedios.
Q3: What is your sample policy?
A: You can order 1 piece sample to test before quantity order.
Q2: What is your terms of delivery?
A: FOB, CIF, CFR,EXW,DDU
Q1: What is your payment terms?
A: T/T 30% as deposit, and 70% before delivery, we will show you the photos of product and package CHINAMFG finished.
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Shaft Hole: | 490 |
| Torque: | 350kn.M |
| Bore Diameter: | 240 |
| Speed: | 1500 |
| Structure: | Rigid |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What factors should be considered when selecting the right cardan shaft for an application?
When selecting a cardan shaft for a specific application, several crucial factors need to be considered to ensure optimal performance and longevity. The following factors should be taken into account during the selection process:
1. Torque Requirements:
– One of the primary considerations is the torque requirements of the application. The cardan shaft should be capable of transmitting the required torque without exceeding its rated capacity. It is essential to determine the maximum torque that the shaft will experience during operation and select a cardan shaft that can handle that torque while providing an appropriate safety margin.
2. Speed and RPM:
– The rotational speed or RPM (revolutions per minute) of the application is another critical factor. Cardan shafts have specific rotational speed limits, and exceeding these limits can lead to premature wear, vibration, and failure. It is crucial to select a cardan shaft that is rated for the speed requirements of the application to ensure reliable and smooth operation.
3. Angle of Misalignment:
– The angle of misalignment between the driving and driven components should be considered. Cardan shafts can accommodate angular misalignment up to a certain degree, typically specified by the manufacturer. It is important to select a cardan shaft that can handle the anticipated misalignment angle to ensure proper power transmission and prevent excessive wear or binding.
4. Operating Conditions:
– The operating conditions of the application play a vital role in cardan shaft selection. Factors such as temperature, humidity, presence of corrosive agents, and exposure to vibration or shock need to be considered. It is crucial to select a cardan shaft that is designed to withstand the specific operating conditions to ensure durability and reliability.
5. Length and Size:
– The length and size of the cardan shaft should be chosen appropriately for the application. The length of the shaft affects its ability to absorb vibrations and accommodate misalignments. It is important to consider the available space and the required length to ensure proper fitment and functionality. Additionally, the size of the cardan shaft should be selected based on the load requirements and the available torque capacity.
6. Maintenance and Serviceability:
– Consideration should be given to the ease of maintenance and serviceability of the cardan shaft. Some applications may require regular inspection, lubrication, or replacement of certain components. It is beneficial to select a cardan shaft that allows convenient access for maintenance and incorporates features such as grease fittings or easily replaceable universal joints.
7. Cost and Budget:
– Finally, the cost and budget constraints should be taken into account. Different cardan shaft manufacturers and suppliers may offer varying prices for their products. It is important to balance the desired quality, performance, and durability of the cardan shaft with the available budget.
By carefully considering these factors, engineers and designers can select the right cardan shaft for the application, ensuring optimal performance, longevity, and reliability. Collaboration with cardan shaft manufacturers and suppliers can also provide valuable insights and assistance in making the appropriate selection based on the specific requirements of the application.
What safety precautions should be followed when working with cardan shafts?
Working with cardan shafts requires adherence to certain safety precautions to prevent accidents, injuries, and damage to equipment. Whether during installation, maintenance, or repair, it is essential to follow these safety guidelines:
1. Personal Protective Equipment (PPE):
– Always wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants or chemicals.
2. Training and Familiarity:
– Ensure that personnel working with cardan shafts are adequately trained and familiar with the equipment and procedures involved. They should understand the potential hazards, safe operating practices, and emergency procedures.
3. Lockout/Tagout Procedures:
– Before working on cardan shafts, follow proper lockout/tagout procedures to isolate and de-energize the equipment. This prevents accidental activation or movement of the shaft while maintenance or repair activities are being performed.
4. Secure the Equipment:
– Before starting any work on the cardan shaft, ensure that the equipment or vehicle is securely supported and immobilized. This prevents unexpected movement or rotation of the shaft, reducing the risk of entanglement or injury.
5. Ventilation:
– If working in enclosed spaces or areas with poor ventilation, ensure adequate ventilation or use appropriate respiratory protective equipment to avoid inhalation of harmful fumes, gases, or dust particles.
6. Proper Lifting Techniques:
– When handling heavy cardan shafts or components, use proper lifting techniques to avoid strains or injuries. Employ lifting equipment, such as cranes or hoists, where necessary, and ensure the load capacity is not exceeded.
7. Inspection and Maintenance:
– Regularly inspect the condition of the cardan shaft, including universal joints, slip yokes, and other components. Look for signs of wear, damage, or misalignment. Perform routine maintenance and lubrication as recommended by the manufacturer to ensure safe and efficient operation.
8. Avoid Exceeding Design Limits:
– Operate the cardan shaft within its specified design limits, including torque capacity, speed, and misalignment angles. Exceeding these limits can lead to premature wear, mechanical failure, and safety hazards.
9. Proper Disposal of Used Parts and Lubricants:
– Dispose of used parts, lubricants, and other waste materials in accordance with local regulations and environmental best practices. Follow proper disposal procedures to prevent pollution and potential harm to the environment.
10. Emergency Response:
– Be familiar with emergency response procedures, including first aid, fire prevention, and evacuation plans. Maintain access to emergency contact information and necessary safety equipment, such as fire extinguishers, in the vicinity of the work area.
It is important to note that the above safety precautions serve as general guidelines. Always refer to specific safety guidelines provided by the manufacturer of the cardan shaft or equipment for any additional precautions or recommendations.
By following these safety precautions, individuals working with cardan shafts can minimize the risks associated with their operation and ensure a safe working environment.
Can you explain the components and structure of a cardan shaft system?
A cardan shaft system, also known as a propeller shaft or drive shaft, consists of several components that work together to transmit torque and rotational power between non-aligned components. The structure of a cardan shaft system typically includes the following components:
1. Shaft Tubes:
– The shaft tubes are the main structural elements of a cardan shaft system. They are cylindrical tubes made of durable and high-strength materials such as steel or aluminum alloy. The shaft tubes provide the backbone of the system and are responsible for transmitting torque and rotational power. They are designed to withstand high loads and torsional forces without deformation or failure.
2. Universal Joints:
– Universal joints, also known as U-joints or Cardan joints, are crucial components of a cardan shaft system. They are used to connect and articulate the shaft tubes, allowing for angular misalignment between the driving and driven components. Universal joints consist of a cross-shaped yoke with needle bearings at each end. The yoke connects the shaft tubes, while the needle bearings enable the rotational motion and flexibility required for misalignment compensation. Universal joints allow the cardan shaft system to transmit torque even when the driving and driven components are not perfectly aligned.
3. Slip Yokes:
– Slip yokes are components used in cardan shaft systems that can accommodate axial misalignment. They are typically located at one or both ends of the shaft tubes and provide a sliding connection between the shaft and the driving or driven component. Slip yokes allow the shaft to adjust its length and compensate for changes in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can vary, such as vehicles with adjustable wheelbases or machinery with variable attachment points.
4. Flanges and Yokes:
– Flanges and yokes are used to connect the cardan shaft system to the driving and driven components. Flanges are typically bolted or welded to the ends of the shaft tubes and provide a secure connection point. They have a flange face with bolt holes that align with the corresponding flange on the driving or driven component. Yokes, on the other hand, are cross-shaped components that connect the universal joints to the flanges. They have holes or grooves that accommodate the needle bearings of the universal joints, allowing for rotational motion and torque transfer.
5. Balancing Weights:
– Balancing weights are used to balance the cardan shaft system and minimize vibrations. As the shaft rotates, imbalances in the mass distribution can lead to vibrations, noise, and reduced performance. Balancing weights are strategically placed along the shaft tubes to counterbalance these imbalances. They redistribute the mass, ensuring that the rotational components of the cardan shaft system are properly balanced. Proper balancing improves stability, reduces wear on bearings and other components, and enhances the overall performance and lifespan of the shaft system.
6. Safety Features:
– Some cardan shaft systems incorporate safety features to protect against mechanical failures. For example, protective guards or shielding may be installed to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shaft systems may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.
In summary, a cardan shaft system consists of shaft tubes, universal joints, slip yokes, flanges, and yokes, as well as balancing weights and safety features. These components work together to transmit torque and rotational power between non-aligned components, allowing for angular and axial misalignment compensation. The structure and components of a cardan shaft system are carefully designed to ensure efficient power transmission, flexibility, durability, and safety in various applications.
editor by CX 2023-09-15
China 1 series PTO Joint Double Cardan Joints Drive Shaft Parts Assembly Assy car drive shaft
Problem: New
Warranty: 1 Yr
Applicable Industries: Developing Content Outlets, Production Plant, Equipment Repair Shops, Farms, Retail, Building operates
Bodyweight (KG): 1.5 KG
Showroom Area: None
Online video outgoing-inspection: Offered
Equipment Examination Report: Provided
Marketing Kind: Ordinary Item
Sort: Shafts areas
Use: Tractors
Solution title: Double Cardan Joints Push Shaft Elements Assembly Assy
Color: Silver, Yellow,black,OEM
Function: Power transmission
Key word: PTO Travel Shaft Splined yoke
MOQ: one
Technics: Forge, Cold-Drawn
Packing depth: pp bag + paper box
Substance: 40Cr,forty five#
Emission Regular: Euro II
spline: 1 3/8” Z6
Packaging Particulars: Shaft Elements -> Plastic Bag -> White/Colour box -> Carton -> Pallet
Port: HangZhou or ZheJiang
Merchandise Overview 1 sequence PTO Joint Double Cardan Joints Travel Shaft Areas Assembly Assy Item Technical specs
| Name | 1 collection PTO Joint Double Cardan Joints Generate Shaft Parts Assembly Assy |
| Advantage | We are 1 skilled manufacturer of all varieties driveline, Pto shaft and elements.Our manufacturing facility Include an region of 13320. |
| Application | Kinds of Tractors & Farm Implements |
| Parts | Japanese tractor transmission clutch disc components for B1400 B7000 |
| Processing Of Yoke | Forging |
| Plastic Go over | YWBWYSBSEtc |
| Color | GreenOrange Excavator 10b1 56t gy6 36t 08b sk30 r210-7 t8f Dozer Entrance Roller Sprocket 420 14t cd70 Undercarriage Elements YellowBlack Ect. |
| Series | T1-T10 L1-L6S6-S1010HP-150HP with SA,RA,SB,SFF,WA,CV, Etc |
| Tube Type | Lemon,Trianglar,Star,Sq.,Hexangular,Spline,Special, Ect |
| Spline Sort | 1 1/8″ gearbox hydraulic for winch planetary liming equipment electric motor pace cycloidal reducer Z61 3/8″ Z6 1 3/8″ Z21 1 3/4″ Z20 1 3/4″ Z6 8-38*32*6 8-42*36*7 8-48*forty two*eight |
| Tractor Product we can supply | B1500/1400,B5000,B6000, B7000, TU1400, TX1400, TX1500, Lower vitality usage and substantial effectiveness piston air compressor for mushroom cultivation small air compressor in sale YM F1401, YM1400 Etc. |
What is a drive shaft?
If you notice a clicking noise while driving, it is most likely the driveshaft. An experienced auto mechanic will be able to tell you if the noise is coming from both sides or from one side. If it only happens on one side, you should check it. If you notice noise on both sides, you should contact a mechanic. In either case, a replacement driveshaft should be easy to find.
The drive shaft is a mechanical part
A driveshaft is a mechanical device that transmits rotation and torque from the engine to the wheels of the vehicle. This component is essential to the operation of any driveline, as the mechanical power from the engine is transmitted to the PTO (power take-off) shaft, which hydraulically transmits that power to connected equipment. Different drive shafts contain different combinations of joints to compensate for changes in shaft length and angle. Some types of drive shafts include connecting shafts, internal constant velocity joints, and external fixed joints. They also contain anti-lock system rings and torsional dampers to prevent overloading the axle or causing the wheels to lock.
Although driveshafts are relatively light, they need to handle a lot of torque. Torque applied to the drive shaft produces torsional and shear stresses. Because they have to withstand torque, these shafts are designed to be lightweight and have little inertia or weight. Therefore, they usually have a joint, coupling or rod between the two parts. Components can also be bent to accommodate changes in the distance between them.
The drive shaft can be made from a variety of materials. The most common material for these components is steel, although alloy steels are often used for high-strength applications. Alloy steel, chromium or vanadium are other materials that can be used. The type of material used depends on the application and size of the component. In many cases, metal driveshafts are the most durable and cheapest option. Plastic shafts are used for light duty applications and have different torque levels than metal shafts.
It transfers power from the engine to the wheels
A car’s powertrain consists of an electric motor, transmission, and differential. Each section performs a specific job. In a rear-wheel drive vehicle, the power generated by the engine is transmitted to the rear tires. This arrangement improves braking and handling. The differential controls how much power each wheel receives. The torque of the engine is transferred to the wheels according to its speed.
The transmission transfers power from the engine to the wheels. It is also called “transgender”. Its job is to ensure power is delivered to the wheels. Electric cars cannot drive themselves and require a gearbox to drive forward. It also controls how much power reaches the wheels at any given moment. The transmission is the last part of the power transmission chain. Despite its many names, the transmission is the most complex component of a car’s powertrain.
The driveshaft is a long steel tube that transmits mechanical power from the transmission to the wheels. Cardan joints connect to the drive shaft and provide flexible pivot points. The differential assembly is mounted on the drive shaft, allowing the wheels to turn at different speeds. The differential allows the wheels to turn at different speeds and is very important when cornering. Axles are also important to the performance of the car.
It has a rubber boot that protects it from dust and moisture
To keep this boot in good condition, you should clean it with cold water and a rag. Never place it in the dryer or in direct sunlight. Heat can deteriorate the rubber and cause it to shrink or crack. To prolong the life of your rubber boots, apply rubber conditioner to them regularly. Indigenous peoples in the Amazon region collect latex sap from the bark of rubber trees. Then they put their feet on the fire to solidify the sap.
it has a U-shaped connector
The drive shaft has a U-joint that transfers rotational energy from the engine to the axle. Defective gimbal joints can cause vibrations when the vehicle is in motion. This vibration is often mistaken for a wheel balance problem. Wheel balance problems can cause the vehicle to vibrate while driving, while a U-joint failure can cause the vehicle to vibrate when decelerating and accelerating, and stop when the vehicle is stopped.
The drive shaft is connected to the transmission and differential using a U-joint. It allows for small changes in position between the two components. This prevents the differential and transmission from remaining perfectly aligned. The U-joint also allows the drive shaft to be connected unconstrained, allowing the vehicle to move. Its main purpose is to transmit electricity. Of all types of elastic couplings, U-joints are the oldest.
Your vehicle’s U-joints should be inspected at least twice a year, and the joints should be greased. When checking the U-joint, you should hear a dull sound when changing gears. A clicking sound indicates insufficient grease in the bearing. If you hear or feel vibrations when shifting gears, you may need to service the bearings to prolong their life.
it has a slide-in tube
The telescopic design is a modern alternative to traditional driveshaft designs. This innovative design is based on an unconventional design philosophy that combines advances in material science and manufacturing processes. Therefore, they are more efficient and lighter than conventional designs. Slide-in tubes are a simple and efficient design solution for any vehicle application. Here are some of its benefits. Read on to learn why this type of shaft is ideal for many applications.
The telescopic drive shaft is an important part of the traditional automobile transmission system. These driveshafts allow linear motion of the two components, transmitting torque and rotation throughout the vehicle’s driveline. They also absorb energy if the vehicle collides. Often referred to as foldable driveshafts, their popularity is directly dependent on the evolution of the automotive industry.
It uses a bearing press to replace worn or damaged U-joints
A bearing press is a device that uses a rotary press mechanism to install or remove worn or damaged U-joints from a drive shaft. With this tool, you can replace worn or damaged U-joints in your car with relative ease. The first step involves placing the drive shaft in the vise. Then, use the 11/16″ socket to press the other cup in far enough to install the clips. If the cups don’t fit, you can use a bearing press to remove them and repeat the process. After removing the U-joint, use a grease nipple Make sure the new grease nipple is installed correctly.
Worn or damaged U-joints are a major source of driveshaft failure. If one of them were damaged or damaged, the entire driveshaft could dislocate and the car would lose power. Unless you have a professional mechanic doing the repairs, you will have to replace the entire driveshaft. Fortunately, there are many ways to do this yourself.
If any of these warning signs appear on your vehicle, you should consider replacing the damaged or worn U-joint. Common symptoms of damaged U-joints include rattling or periodic squeaking when moving, rattling when shifting, wobbling when turning, or rusted oil seals. If you notice any of these symptoms, take your vehicle to a qualified mechanic for a full inspection. Neglecting to replace a worn or damaged u-joint on the driveshaft can result in expensive and dangerous repairs and can cause significant damage to your vehicle.
editor by Cx 2023-06-21
China high quality China CZPT Swp-E Cardan Shaft CZPT with Double Flange near me supplier
Product Description
SWP D Type Cardan Shaft(JB/T3241-1991)
Cardan shaft is commonly utilized in rolling mill, punch, straightener, crusher, ship travel,paper generating equipment, widespread equipment, water pump gear,examination bench and other mechanical applications.
·Mark illustration:
Tactical diameter D=225mm,Set up duration L=463mm,D sort cardan shaft
SWP225D×463 Coupling JB/T3241-91
·SWP D Cardan Shaft Basic Parameter And Major Dimension(JB/T3241-1991)
·Note:L is the size of installation,such as the benefit of S/Z shrinkage.
♦Product Display
♦Huading Cardan Common Shaft Characteristics
1. We supply above a thousand diverse spare areas for a wide range of agricultural equipment, from blend harvesters, mowers,rakes to balers.They are utilized for a variety of can make like John Deere, LAVERDA ,Claas, CZPT and Scenario/IH.
2.Elastomer connecting in the center
3.Can take up vibration, compensates for radial, axial and angular deviation
4.Oil resistance and electrical insulation
five.Have the same attribute of clockwise and anticlockwise rotation
♦Other Products Checklist
♦Our Firm
Our business supplies distinct kinds of items. Large high quality and reasonable value. We adhere to the principle of “top quality initial, support 1st, ongoing advancement and innovation to meet the consumers” for the administration and “zero defect, zero grievances” as the top quality objective. To ideal our support, we offer the goods with great good quality at the reasonable cost.
Welcome to personalize products from our manufacturing unit and please offer your style drawings or make contact with us if you need other specifications.
♦Our Services
1.Layout Providers
Our design and style team has expertise in cardan shaft relating to merchandise layout and growth. If you have any demands for your new merchandise or desire to make even more improvements, we are here to offer you our assist.
2.Item Solutions
raw resources → Cutting → Forging →Rough machining →Shot blasting →Heat treatment method →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Method
We could produce the sample in accordance to your need and amend the sample constantly to meet up with your want.
four.Research & Development
We normally study the new demands of the market place and build the new model when there is new autos in the market place.
five.Top quality Management
Each and every stage ought to be specific test by Skilled Personnel according to the normal of ISO9001 and TS16949.
♦FAQ
Q 1: Are you investing firm or manufacturer?
A: We are a professional company specializing in manufacturing
numerous collection of couplings.
Q 2:Can you do OEM?
Of course, we can. We can do OEM & ODM for all the buyers with customized artworks of PDF or AI format.
Q 3:How extended is your supply time?
Typically it is twenty-30 days if the items are not in inventory. It is according to amount.
Q 4: Do you provide samples ? Is it free or further ?
Sure, we could supply the sample but not for free of charge.In fact we have a very good cost basic principle, when you make the bulk get then expense of sample will be deducted.
Q 5: How prolonged is your warranty?
A: Our Warranty is 12 month underneath regular circumstance.
Q 6: What is the MOQ?
A:Typically our MOQ is 1pcs.
Q 7: Do you have inspection techniques for coupling ?
A:one hundred% self-inspection prior to packing.
Q 8: Can I have a visit to your manufacturing unit before the order?
A: Sure,welcome to pay a visit to our factory.
Q 9: What is actually your payment?
A:1) T/T. 2) L/C
♦Make contact with Us
World wide web: huadingcoupling
Insert: No.1 HangZhou Street,Chengnan park,HangZhou Town,ZheJiang Province,China
Travel shaft type
The driveshaft transfers torque from the engine to the wheels and is accountable for the clean running of the motor vehicle. Its design and style had to compensate for variances in length and angle. It must also make certain perfect synchronization in between its joints. The drive shaft should be manufactured of large-quality components to obtain the greatest equilibrium of stiffness and elasticity. There are a few main types of drive shafts. These incorporate: stop yokes, tube yokes and tapered shafts.
tube yoke
Tube yokes are shaft assemblies that use metallic materials as the major structural component. The yoke includes a uniform, considerably uniform wall thickness, a 1st finish and an axially extending 2nd end. The first diameter of the drive shaft is greater than the second diameter, and the yoke additional includes a pair of opposing lugs extending from the next conclude. These lugs have holes at the ends for attaching the axle to the car.
By retrofitting the driveshaft tube stop into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 improves the torque transfer capacity of the tube yoke. The yoke is usually produced of aluminum alloy or steel materials. It is also utilized to connect the push shaft to the yoke. Various types are attainable.
The QU40866 tube yoke is utilized with an exterior snap ring variety common joint. It has a cup diameter of 1-3/sixteen” and an overall width of 4½”. U-bolt kits are yet another selection. It has threaded legs and locks to support secure the yoke to the travel shaft. Some performance vehicles and off-street cars use U-bolts. Yokes need to be machined to acknowledge U-bolts, and U-bolt kits are frequently the desired accessory.
The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are typically designed for particular drivetrain components and can be customized to your requirements. Pat’s drivetrain offers OEM alternative and customized flanged yokes.
If your tractor employs PTO factors, the cross and bearing package is the best device to make the connection. In addition, cross and bearing kits assist you match the proper yoke to the shaft. When deciding on a yoke, be confident to evaluate the outside diameter of the U-joint cap and the within diameter of the yoke ears. Soon after using the measurements, seek the advice of the cross and bearing identification drawings to make sure they match.
Whilst tube yokes are typically easy to substitute, the ideal final results appear from a experienced device store. Devoted driveshaft professionals can assemble and balance completed driveshafts. If you are doubtful of a certain facet, you should refer to the TM3000 Driveshaft and Cardan Joint Services Manual for much more information. You can also consult an excerpt from the TSB3510 manual for data on angle, vibration and runout.
The sliding fork is an additional essential portion of the generate shaft. It can bend more than tough terrain, enabling the U-joint to hold spinning in tougher circumstances. If the slip yoke fails, you will not be able to travel and will clang. You need to have to exchange it as soon as achievable to keep away from any harmful driving problems. So if you recognize any dings, be certain to verify the yoke.
If you detect any vibrations, the drivetrain could need to have adjustment. It is a easy procedure. Very first, rotate the driveshaft until you uncover the proper alignment between the tube yoke and the sliding yoke of the rear differential. If there is no obvious vibration, you can wait around for a while to resolve the dilemma. Keep in brain that it could be convenient to postpone repairs temporarily, but it could result in greater troubles later.
end yoke
If your driveshaft demands a new conclude yoke, CZPT has a number of drivetrain possibilities. Our automotive finish yoke inventory contains keyed and non-keyed options. If you require tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-formed threads on its legs. They are usually used to join two heads back again to again. These are hassle-free possibilities to help hold drivetrain factors in spot when driving above tough terrain, and are generally compatible with a selection of types. U-bolts demand a specifically machined yoke to acknowledge them, so be positive to get the correct measurement.
The sliding fork will help transfer electricity from the transfer situation to the driveshaft. They slide in and out of the transfer scenario, making it possible for the u-joint to rotate. Sliding yokes or “slips” can be acquired separately. Whether you want a new one or just a number of components to up grade your driveshaft, 4 CZPT Areas will have the parts you require to fix your car.
The end yoke is a necessary part of the push shaft. It connects the push train and the mating flange. They are also utilized in auxiliary power products. CZPT’s drivetrains are stocked with a assortment of flanged yokes for OEM apps and custom made builds. You can also discover flanged yokes for continuous velocity joints in our substantial stock. If you don’t want to modify your existing drivetrain, we can even make a personalized yoke for you.
China factory Stainless Needle Bearing CZPT Joint Single Double Cardan Shaft Max Speed 4000rpm near me supplier
Product Description
Attributes
Needle bearing universal joints are suited for high speed programs. They are made with tight ingredient component tolerancing and require no servicing as they are lubricated for existence. They supply higher efficiency, silent running and minimal friction. The permissible rpm is greater than for individuals with friction bearings, but is nonetheless dependent on the load, duration of use as effectively as the angular displacement. Excellent purposes enable speeds of up to 4000 rpm. See joint assortment CZPT beneath to establish correct common joint diameter for application.
Positive aspects
• Several dimensions offered
• Max. angle 45 degree
• Max. velocity 4000 rpm
• Offered in different resources
• All subcomponents very specifically machined from bar: No cheap castings or powdered metal components, resulting in greater all round and much more regular efficiency
• Numerous subtle style improvements that improve overall performance and reduce value
• Could manufacture merchandise according to your drawing
Our Support
one) Aggressive value and great good quality.
two) Utilized for transmission techniques.
three) Exceptional efficiency, lengthy employing daily life.
4) Could be developed according to your drawings or data sheet.
five) Pakaging:stick to the customers’ demands or as our typical deal.
6) Brand name title: for each every customer’s need.
7) Versatile minimal purchase quantity.
eight) Sample can be supplied.
About MIGHTY
ZheJiang Mighty Machinery Co., Ltd. specializes in production Mechanical Power Transmission Products.We Mighty is the division/department of SCMC Group, which is a wholly point out-owned business, recognized in 1980.
About Mighty:
-3 producing factories, we have 5 technical staff, our FTY have robust capacity for design and approach layout, and a lot more than 70 personnel and double shift eveyday.
-Huge top quality of various materials obtain and stock in warhouse which ensure the lower cost for the materials and generation in time.
-Strick quality handle are use in the entire generation.
we have incoming inspection,method inspection and ultimate creation inspection which can guarantee the ideal of the products quality.
-14 many years of machining knowledge. Prolonged time cooperate with the Worldwide Purchaser, make us easy to understand the csutomer and deal with the export. MIGHTY’s goods are mainly exported to Europe, The usa and the Middle East market. With the top-rating management, skilled technical help and plentiful export encounter, MIGHTY has proven long lasting and secure company partnership with a lot of planet renowned companies and has received very good track record from worldwide consumers in intercontinental sales.
FAQ
Q: Are you buying and selling organization or maker?
A: We are factory.
Q: How extended is your supply time?
A: Normally it is 5-10 days if the products are in stock. or it is fifteen-twenty times if the products are not in inventory, it is according to quantity.
Q: Do you offer samples ? is it cost-free or additional ?
A: Of course, we could offer the sample for cost-free cost but do not shell out the value of freight.
Q: What is your conditions of payment ?
A: Payment=1000USD, 30% T/T in advance ,equilibrium just before shippment.
We warmly welcome close friends from domestic and overseas arrive to us for company negotiation and cooperation for mutual reward. To supply buyers excellent high quality merchandise with good price tag and punctual delivery time is our duty.
Different components of the drive shaft
The driveshaft is the flexible rod that transmits torque between the transmission and the differential. The expression travel shaft might also refer to a cardan shaft, a transmission shaft or a propeller shaft. Elements of the push shaft are diverse and consist of:
The driveshaft is a versatile rod that transmits torque from the transmission to the differential
When the driveshaft in your automobile begins to are unsuccessful, you ought to seek out specialist help as shortly as possible to correct the issue. A broken driveshaft can frequently be heard. This sounds sounds like “tak tak” and is normally more pronounced in the course of sharp turns. Nonetheless, if you are unable to hear the sounds while driving, you can verify the situation of the vehicle by yourself.
The generate shaft is an crucial portion of the auto transmission system. It transfers torque from the transmission to the differential, which then transfers it to the wheels. The system is intricate, but even now essential to the suitable operating of the vehicle. It is the versatile rod that connects all other components of the drivetrain. The driveshaft is the most critical element of the drivetrain, and comprehension its operate will make it easier for you to correctly preserve your car.
Driveshafts are utilised in various autos, including front-wheel drive, 4-wheel generate, and entrance-engine rear-wheel drive. Push shafts are also employed in motorcycles, locomotives and ships. Common entrance-motor, rear-wheel generate vehicle configurations are proven beneath. The sort of tube employed is dependent on the dimensions, pace and strength of the travel shaft.
The output shaft is also supported by the output website link, which has two similar supports. The upper part of the push module supports a huge tapered roller bearing, whilst the opposite flange stop is supported by a parallel roller bearing. This guarantees that the torque transfer among the differentials is effective. If you want to learn a lot more about car differentials, read through this article.
It is also recognized as cardan shaft, propeller shaft or generate shaft
A propshaft or propshaft is a mechanical part that transmits rotation or torque from an motor or transmission to the entrance or rear wheels of a vehicle. Because the axes are not right connected to every other, it have to let relative movement. Due to the fact of its position in propelling the car, it is important to comprehend the components of the driveshaft. Here are some common types.
Isokinetic Joint: This sort of joint guarantees that the output speed is the exact same as the input velocity. To attain this, it need to be mounted back again-to-again on a aircraft that bisects the drive angle. Then mount the two gimbal joints back-to-again and modify their relative positions so that the velocity changes at a single joint are offset by the other joint.
Driveshaft: The driveshaft is the transverse shaft that transmits electrical power to the entrance wheels. Driveshaft: The driveshaft connects the rear differential to the transmission. The shaft is portion of a drive shaft assembly that contains a generate shaft, a slip joint, and a universal joint. This shaft provides rotational torque to the travel shaft.
Twin Cardan Joints: This type of driveshaft makes use of two cardan joints mounted again-to-back. The heart yoke replaces the intermediate shaft. For the duplex universal joint to perform appropriately, the angle between the input shaft and the output shaft should be equivalent. After aligned, the two axes will run as CV joints. An enhanced variation of the twin gimbal is the Thompson coupling, which offers marginally more efficiency at the value of additional complexity.
It transmits torque at diverse angles among driveline components
A vehicle’s driveline consists of a variety of components that transmit power from the engine to the wheels. This contains axles, propshafts, CV joints and differentials. Collectively, these elements transmit torque at diverse angles amongst driveline factors. A car’s powertrain can only perform properly if all its elements work in harmony. Without having these elements, power from the motor would quit at the transmission, which is not the case with a auto.
The CV driveshaft style offers smoother operation at higher working angles and extends differential and transfer scenario life. The assembly’s central pivot stage intersects the joint angle and transmits easy rotational energy and surface area speed by way of the drivetrain. In some situations, the C.V. “U” connector. Travel shafts are not the very best choice simply because the joint angles of the “U” joints are typically substantially unequal and can trigger torsional vibration.
Driveshafts also have diverse names, which includes driveshafts. A car’s driveshaft transfers torque from the transmission to the differential, which is then dispersed to other driveline parts. A power take-off (PTO) shaft is equivalent to a prop shaft. They transmit mechanical electricity to connected components. They are essential to the functionality of any automobile. If any of these elements are broken, the entire drivetrain will not function appropriately.
A car’s powertrain can be sophisticated and tough to sustain. Including vibration to the drivetrain can cause premature use and shorten general life. This driveshaft suggestion focuses on driveshaft assembly, procedure, and maintenance, and how to troubleshoot any difficulties that could arise. Adding appropriate remedies to pain details can lengthen the lifestyle of the driveshaft. If you’re in the market place for a new or utilised auto, be certain to go through this post.
it consists of several areas
“It consists of several components” is 1 of seven modest prints. This word is composed of 10 letters and is one particular of the most difficult words and phrases to say. However, it can be explained merely by evaluating it to a cow’s kidney. The cocoa bean has many parts, and the inside of the cocoa bean before bursting has unique traces. This report will examine the distinct elements of the cocoa bean and give a enjoyable way to find out much more about the word.
Substitution is expensive
Changing a car’s driveshaft can be an high-priced affair, and it truly is not the only portion that needs servicing. A broken push shaft can also cause other issues. This is why getting estimates from different repair retailers is essential. Typically, a easy restore is less costly than changing the complete unit. Listed under are some ideas for preserving funds when replacing a driveshaft. Detailed beneath are some of the charges associated with repairs:
1st, find out how to establish if your car demands a driveshaft substitute. Broken driveshaft parts can trigger intermittent or absence of electrical power. Moreover, improperly set up or assembled driveshaft factors can cause difficulties with the day-to-day procedure of the vehicle. Anytime you suspect that your car wants a driveshaft restore, find expert suggestions. A expert mechanic will have the expertise and expertise needed to correctly resolve the dilemma.
Next, know which areas need servicing. Examine the u-joint bushing. They must be cost-free of crumbs and not cracked. Also, check the center assist bearing. If this part is destroyed, the whole travel shaft demands to be changed. Finally, know which components to substitute. The servicing price of the drive shaft is considerably decrease than the servicing cost. Lastly, determine if the repaired driveshaft is appropriate for your automobile.
If you suspect your driveshaft requirements services, make an appointment with a restore store as before long as achievable. If you are encountering vibration and tough riding, driveshaft repairs might be the greatest way to avert costly repairs in the future. Also, if your auto is going through uncommon sounds and vibration, a driveshaft restore may possibly be a quick and simple resolution. If you will not know how to diagnose a issue with your car, you can take it to a mechanic for an appointment and a estimate.
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How to Substitute the Push Shaft
Several diverse functions in a motor vehicle are critical to its functioning, but the driveshaft is most likely the element that wants to be recognized the most. A ruined or ruined driveshaft can hurt numerous other auto areas. This report will describe how this component works and some of the indicators that it may require repair. This article is for the common individual who wants to repair their car on their personal but might not be acquainted with mechanical repairs or even driveshaft mechanics. You can click the url below for a lot more information.
Fix destroyed driveshafts
If you own a car, you need to know that the driveshaft is an integral component of the vehicle’s driveline. They make sure successful transmission of electricity from the motor to the wheels and travel. Even so, if your driveshaft is broken or cracked, your vehicle will not operate correctly. To preserve your vehicle secure and managing at peak efficiency, you must have it repaired as shortly as possible. Here are some simple steps to substitute the drive shaft.
Initial, diagnose the cause of the travel shaft damage. If your car is creating uncommon noises, the driveshaft could be damaged. This is simply because worn bushings and bearings assistance the travel shaft. Therefore, the rotation of the push shaft is afflicted. The sounds will be squeaks, dings or rattles. After the problem has been identified, it is time to restore the destroyed generate shaft.
Pros can repair your driveshaft at reasonably low cost. Charges vary based on the kind of push shaft and its condition. Axle repairs can selection from $three hundred to $1,000. Labor is usually only about $200. A basic repair can cost in between $one hundred fifty and $1700. You’ll help save hundreds of pounds if you’re ready to correct the dilemma yourself. You might need to have to commit a few much more hrs educating your self about the dilemma before handing it in excess of to a skilled for suitable prognosis and fix.
The price of fixing a damaged driveshaft differs by model and maker. It can value as significantly as $2,000 depending on elements and labor. Whilst labor expenses can vary, parts and labor are typically about $70. On regular, a destroyed driveshaft repair costs between $400 and $600. However, these components can be far more costly than that. If you do not want to invest money on unnecessarily costly repairs, you may possibly require to pay out a minor much more.
Learn how travel shafts work
Although a car engine may possibly be one particular of the most complex parts in your motor vehicle, the driveshaft has an similarly critical work. The driveshaft transmits the power of the motor to the wheels, turning the wheels and making the car shift. Driveshaft torque refers to the pressure related with rotational movement. Generate shafts must be ready to face up to extreme conditions or they may possibly crack. Driveshafts are not developed to bend, so comprehension how they perform is essential to the proper performing of the vehicle.
The generate shaft contains many components. The CV connector is one of them. This is the very last stop just before the wheels spin. CV joints are also known as “doughnut” joints. The CV joint assists balance the load on the driveshaft, the closing end in between the engine and the ultimate travel assembly. Last but not least, the axle is a single rotating shaft that transmits energy from the closing generate assembly to the wheels.
Diverse kinds of drive shafts have various figures of joints. They transmit torque from the engine to the wheels and need to accommodate distinctions in size and angle. The drive shaft of a front-wheel drive automobile usually includes a connecting shaft, an internal constant velocity joint and an outer fixed joint. They also have anti-lock program rings and torsional dampers to aid them operate smoothly. This guide will aid you realize the essentials of driveshafts and hold your automobile in very good condition.
The CV joint is the coronary heart of the driveshaft, it allows the wheels of the car to go at a continual velocity. The connector also aids transmit energy effectively. You can find out far more about CV joint driveshafts by looking at the top 3 driveshaft queries
The U-joint on the intermediate shaft could be worn or ruined. Small deviations in these joints can result in slight vibrations and wobble. In excess of time, these vibrations can use out drivetrain components, including U-joints and differential seals. Added dress in on the middle assistance bearing is also predicted. If your driveshaft is leaking oil, the subsequent action is to examine your transmission.
The push shaft is an crucial portion of the car. They transmit electrical power from the motor to the transmission. They also link the axles and CV joints. When these factors are in great issue, they transmit electricity to the wheels. If you find them unfastened or caught, it can cause the automobile to bounce. To make sure appropriate torque transfer, your car wants to continue to be on the highway. Even though tough streets are typical, bumps and bumps are common.
Widespread indicators of damaged driveshafts
If your car vibrates heavily underneath, you may possibly be working with a defective propshaft. This concern restrictions your all round manage of the car and can not be disregarded. If you hear this sound usually, the dilemma could be the cause and ought to be diagnosed as quickly as feasible. Below are some widespread signs of a damaged driveshaft. If you knowledge this noise although driving, you ought to have your vehicle inspected by a mechanic.
A clanging seem can also be a single of the signs of a damaged driveshaft. A ding may possibly be a indicator of a defective U-joint or heart bearing. This can also be a symptom of worn centre bearings. To preserve your motor vehicle risk-free and functioning correctly, it is greatest to have your driveshaft inspected by a qualified mechanic. This can avert severe hurt to your auto.
A worn travel shaft can trigger difficulty turning, which can be a key security problem. Thankfully, there are several approaches to tell if your driveshaft demands provider. The initial factor you can do is check the u-joint by itself. If it moves too considerably or as well small in any direction, it possibly means your driveshaft is defective. Also, rust on the bearing cap seals could show a defective travel shaft.
The subsequent time your automobile rattles, it may be time for a mechanic to check out it out. No matter whether your automobile has a guide or automated transmission, the driveshaft performs an critical role in your vehicle’s functionality. When 1 or equally driveshafts are unsuccessful, it can make the vehicle unsafe or not possible to drive. Therefore, you should have your auto inspected by a mechanic as quickly as achievable to stop even more issues.
Your automobile must also be regularly lubricated with grease and chain to prevent corrosion. This will stop grease from escaping and creating filth and grease to construct up. Yet another typical signal is a soiled driveshaft. Make certain your phone is cost-free of debris and in good condition. Lastly, make confident the driveshaft chain and include are in spot. In most cases, if you recognize any of these typical indicators, your vehicle’s driveshaft must be changed.
Other indicators of a damaged driveshaft consist of uneven wheel rotation, difficulty turning the vehicle, and enhanced drag when attempting to flip. A worn U-joint also inhibits the ability of the steering wheel to switch, generating it a lot more hard to turn. One more indicator of a defective driveshaft is the shuddering noise the car tends to make when accelerating. Vehicles with damaged driveshafts ought to be inspected as quickly as attainable to steer clear of pricey repairs.