Product Description
SWZ BH Standard Telescopic Welding Cardan Shaft(JB/T 3242-1993)
♦Description
Examples of tags:
Tactical diameter D= 260mm, installation length L= 1550mm, type BH universal coupling
SWZ260BHx1550 Coupling JB/T 3242-93
♦Basic Parameter and Main Dimension
Note:
D= Tactical Diameter; Tn= Nominal Torque; Tf= Allowable torque according to fatigue strength under variable load;
β= Axis Angle; Ls= Telescopic Length; Lmin= Compressed Length
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Condition: | New |
|---|---|
| Certification: | ISO |
| Type: | Universal Joint |
| Material: | Steel |
| Car Make: | Tractors, Trucks and Agricultural Use |
| Tactical Diameter: | 160mm – 550mm |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can cardan shafts be adapted for use in both automotive and industrial settings?
Yes, cardan shafts can be adapted for use in both automotive and industrial settings. They are versatile components that offer efficient power transmission and can be customized to meet the specific requirements of various applications. Let’s explore how cardan shafts can be adapted for both automotive and industrial settings:
1. Automotive Applications:
– Cardan shafts have long been used in automotive applications, especially in vehicles with rear-wheel drive or all-wheel drive systems. They are commonly found in cars, trucks, SUVs, and commercial vehicles. In the automotive sector, cardan shafts are primarily used to transmit torque from the engine or transmission to the differential or axle, allowing power to be distributed to the wheels. They provide a reliable and efficient means of transferring power, even in vehicles that experience varying loads, vibration, and misalignment. Cardan shafts in automotive applications are typically designed to handle specific torque and speed requirements, taking into account factors such as vehicle weight, horsepower, and intended use.
2. Industrial Applications:
– Cardan shafts are also widely used in various industrial settings where torque needs to be transmitted between two rotating components. They are employed in a diverse range of industries, including manufacturing, mining, agriculture, construction, and more. In industrial applications, cardan shafts are utilized in machinery, equipment, and systems that require efficient power transmission over long distances or in situations where angular misalignment is present. Industrial cardan shafts can be customized to accommodate specific torque, speed, and misalignment requirements, considering factors such as the load, rotational speed, operating conditions, and space constraints. They are commonly used in applications such as conveyors, pumps, generators, mixers, crushers, and other industrial machinery.
3. Customization and Adaptability:
– Cardan shafts can be adapted for various automotive and industrial applications through customization. Manufacturers offer a range of cardan shaft options with different lengths, sizes, torque capacities, and speed ratings to suit specific requirements. Universal joints, slip yokes, telescopic sections, and other components can be selected or designed to meet the demands of different settings. Additionally, cardan shafts can be made from different materials, such as steel or aluminum alloy, depending on the application’s needs for strength, durability, or weight reduction. By collaborating with cardan shaft manufacturers and suppliers, automotive and industrial engineers can adapt these components to their specific settings, ensuring optimal performance and reliability.
4. Consideration of Application-Specific Factors:
– When adapting cardan shafts for automotive or industrial settings, it is crucial to consider application-specific factors. These factors may include torque requirements, speed limits, operating conditions (temperature, humidity, etc.), space limitations, and the need for maintenance and serviceability. By carefully evaluating these factors and collaborating with experts, engineers can select or design cardan shafts that meet the unique demands of the automotive or industrial application.
In summary, cardan shafts can be adapted and customized for use in both automotive and industrial settings. Their versatility, efficient power transmission capabilities, and ability to accommodate misalignment make them suitable for a wide range of applications. By considering the specific requirements and collaborating with cardan shaft manufacturers, engineers can ensure that these components provide reliable and efficient power transfer in automotive and industrial systems.
What safety precautions should be followed when working with cardan shafts?
Working with cardan shafts requires adherence to certain safety precautions to prevent accidents, injuries, and damage to equipment. Whether during installation, maintenance, or repair, it is essential to follow these safety guidelines:
1. Personal Protective Equipment (PPE):
– Always wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants or chemicals.
2. Training and Familiarity:
– Ensure that personnel working with cardan shafts are adequately trained and familiar with the equipment and procedures involved. They should understand the potential hazards, safe operating practices, and emergency procedures.
3. Lockout/Tagout Procedures:
– Before working on cardan shafts, follow proper lockout/tagout procedures to isolate and de-energize the equipment. This prevents accidental activation or movement of the shaft while maintenance or repair activities are being performed.
4. Secure the Equipment:
– Before starting any work on the cardan shaft, ensure that the equipment or vehicle is securely supported and immobilized. This prevents unexpected movement or rotation of the shaft, reducing the risk of entanglement or injury.
5. Ventilation:
– If working in enclosed spaces or areas with poor ventilation, ensure adequate ventilation or use appropriate respiratory protective equipment to avoid inhalation of harmful fumes, gases, or dust particles.
6. Proper Lifting Techniques:
– When handling heavy cardan shafts or components, use proper lifting techniques to avoid strains or injuries. Employ lifting equipment, such as cranes or hoists, where necessary, and ensure the load capacity is not exceeded.
7. Inspection and Maintenance:
– Regularly inspect the condition of the cardan shaft, including universal joints, slip yokes, and other components. Look for signs of wear, damage, or misalignment. Perform routine maintenance and lubrication as recommended by the manufacturer to ensure safe and efficient operation.
8. Avoid Exceeding Design Limits:
– Operate the cardan shaft within its specified design limits, including torque capacity, speed, and misalignment angles. Exceeding these limits can lead to premature wear, mechanical failure, and safety hazards.
9. Proper Disposal of Used Parts and Lubricants:
– Dispose of used parts, lubricants, and other waste materials in accordance with local regulations and environmental best practices. Follow proper disposal procedures to prevent pollution and potential harm to the environment.
10. Emergency Response:
– Be familiar with emergency response procedures, including first aid, fire prevention, and evacuation plans. Maintain access to emergency contact information and necessary safety equipment, such as fire extinguishers, in the vicinity of the work area.
It is important to note that the above safety precautions serve as general guidelines. Always refer to specific safety guidelines provided by the manufacturer of the cardan shaft or equipment for any additional precautions or recommendations.
By following these safety precautions, individuals working with cardan shafts can minimize the risks associated with their operation and ensure a safe working environment.
What is a cardan shaft and how does it function in vehicles and machinery?
A cardan shaft, also known as a propeller shaft or drive shaft, is a mechanical component used in vehicles and machinery to transmit torque and rotational power between two points that are not in line with each other. It consists of a tubular shaft with universal joints at each end, allowing for flexibility and accommodating misalignment between the driving and driven components. The cardan shaft plays a crucial role in transferring power from the engine or power source to the wheels or driven machinery. Here’s how it functions in vehicles and machinery:
1. Torque Transmission:
– In vehicles, the cardan shaft connects the transmission or gearbox to the differential, which then distributes torque to the wheels. When the engine generates rotational power, it is transmitted through the transmission to the cardan shaft. The universal joints at each end of the shaft allow for angular misalignment and compensate for variations in the suspension, axle movement, and road conditions. As the cardan shaft rotates, it transfers torque from the transmission to the differential, enabling power delivery to the wheels.
– In machinery, the cardan shaft serves a similar purpose of transmitting torque between the power source and driven components. For example, in agricultural equipment, the cardan shaft connects the tractor’s PTO (Power Take-Off) to various implements such as mowers, balers, or tillers. The rotational power from the tractor’s engine is transferred through the PTO driveline to the cardan shaft, which then transmits the torque to the driven machinery, enabling their operation.
2. Flexibility and Compensation:
– The cardan shaft’s design with universal joints provides flexibility and compensates for misalignment between the driving and driven components. The universal joints allow the shaft to bend and articulate while maintaining a continuous torque transmission. This flexibility is essential in vehicles and machinery where the driving and driven components may be at different angles or positions due to suspension movement, axle articulation, or uneven terrain. The cardan shaft absorbs these variations and ensures smooth power delivery without causing excessive stress or vibration.
3. Balancing and Vibration Control:
– Cardan shafts also contribute to balancing and vibration control in vehicles and machinery. The rotation of the shaft generates centrifugal forces, and any imbalance can result in vibration and reduced performance. To counterbalance this, cardan shafts are carefully designed and balanced to minimize vibration and provide smooth operation. Additionally, the universal joints help in absorbing minor vibrations and reducing their transmission to the vehicle or machinery.
4. Length Adjustment:
– Cardan shafts offer the advantage of adjustable length, allowing for variations in the distance between the driving and driven components. This adjustability is particularly useful in vehicles and machinery with adjustable wheelbases or variable attachment points. By adjusting the length of the cardan shaft, the driveline can be appropriately sized and positioned to accommodate different configurations, ensuring optimal power transmission efficiency.
5. Safety Features:
– Cardan shafts in vehicles and machinery often incorporate safety features to protect against mechanical failures. These may include shielding or guards to prevent contact with rotating components, such as the driveshaft or universal joints. In the event of a joint failure or excessive force, some cardan shafts may also incorporate shear pins or torque limiters to prevent damage to the driveline and protect other components from excessive loads.
In summary, a cardan shaft is a tubular component with universal joints at each end used to transmit torque and rotational power between non-aligned driving and driven components. It provides flexibility, compensates for misalignment, and enables torque transmission in vehicles and machinery. By efficiently transferring power, accommodating variations, and balancing vibrations, cardan shafts play a critical role in ensuring smooth and reliable operation in a wide range of applications.
editor by CX 2024-01-18
China supplier Wide Angle Square Pto Drive Clutch Shafts Tractor Agricultural Machinery Pto Shaft Industrial Factory near me manufacturer
Merchandise Description
Broad Angle Sq. Pto Push Clutch Shafts Tractor Agricultural Machinery Pto Shaft Industrial Manufacturing facility
Driveshaft composition and vibrations associated with it
The framework of the generate shaft is essential to its effectiveness and reliability. Generate shafts usually incorporate claw couplings, rag joints and common joints. Other drive shafts have prismatic or splined joints. Learn about the distinct kinds of drive shafts and how they perform. If you want to know the vibrations connected with them, read through on. But very first, let’s determine what a driveshaft is.
transmission shaft
As the demand from customers on our automobiles carries on to enhance, so does the demand on our drive programs. Increased CO2 emission standards and stricter emission specifications enhance the pressure on the drive program even though improving ease and comfort and shortening the turning radius. These and other negative effects can area important tension and wear on factors, which can lead to driveshaft failure and improve vehicle protection dangers. Consequently, the travel shaft must be inspected and replaced routinely.
Depending on your product, you may only need to have to replace one particular driveshaft. Nonetheless, the expense to replace equally driveshafts ranges from $650 to $1850. In addition, you may incur labor fees ranging from $one hundred forty to $250. The labor value will count on your auto design and its drivetrain sort. In common, however, the value of replacing a driveshaft ranges from $470 to $1850.
Regionally, the automotive driveshaft marketplace can be divided into four major marketplaces: North The usa, Europe, Asia Pacific, and Relaxation of the Planet. North The usa is envisioned to dominate the market, even though Europe and Asia Pacific are anticipated to expand the speediest. Moreover, the industry is anticipated to develop at the maximum charge in the future, pushed by financial progress in the Asia Pacific location. Additionally, most of the cars bought globally are made in these locations.
The most critical function of the driveshaft is to transfer the power of the motor to useful work. Drive shafts are also identified as propeller shafts and cardan shafts. In a vehicle, a propshaft transfers torque from the engine, transmission, and differential to the front or rear wheels, or equally. Due to the complexity of driveshaft assemblies, they are critical to vehicle basic safety. In addition to transmitting torque from the motor, they must also compensate for deflection, angular alterations and size adjustments.
variety
Diverse types of push shafts include helical shafts, gear shafts, worm shafts, planetary shafts and synchronous shafts. Radial protruding pins on the head provide a rotationally safe link. At minimum one particular bearing has a groove extending together its circumferential duration that enables the pin to go through the bearing. There can also be two flanges on every finish of the shaft. Depending on the application, the shaft can be set up in the most hassle-free place to operate.
Propeller shafts are usually created of large-high quality steel with substantial particular toughness and modulus. However, they can also be made from superior composite supplies this sort of as carbon fiber, Kevlar and fiberglass. One more sort of propeller shaft is created of thermoplastic polyamide, which is stiff and has a large energy-to-fat ratio. Both generate shafts and screw shafts are used to drive automobiles, ships and bikes.
Sliding and tubular yokes are common components of drive shafts. By design, their angles have to be equivalent or intersect to give the proper angle of procedure. Unless the operating angles are equal, the shaft vibrates two times for every revolution, leading to torsional vibrations. The greatest way to keep away from this is to make positive the two yokes are effectively aligned. Crucially, these components have the identical doing work angle to ensure smooth energy circulation.
The sort of generate shaft varies according to the sort of motor. Some are geared, although others are non-geared. In some situations, the push shaft is mounted and the motor can rotate and steer. Alternatively, a adaptable shaft can be employed to handle the velocity and route of the travel. In some programs where linear power transmission is not possible, adaptable shafts are a useful selection. For instance, flexible shafts can be utilized in transportable devices.
set up
The construction of the push shaft has many advantages above bare metallic. A shaft that is versatile in a number of directions is less complicated to keep than a shaft that is rigid in other directions. The shaft physique and coupling flange can be produced of distinct resources, and the flange can be manufactured of a distinct material than the primary shaft entire body. For illustration, the coupling flange can be made of steel. The major shaft entire body is ideally flared on at the very least 1 conclude, and the at least 1 coupling flange includes a 1st usually frustoconical projection extending into the flared finish of the major shaft body.
The standard stiffness of fiber-dependent shafts is accomplished by the orientation of parallel fibers alongside the size of the shaft. However, the bending stiffness of this shaft is decreased due to the adjust in fiber orientation. Given that the fibers proceed to journey in the same course from the initial finish to the 2nd conclude, the reinforcement that will increase the torsional stiffness of the shaft is not affected. In contrast, a fiber-based mostly shaft is also adaptable because it employs ribs that are around 90 levels from the centerline of the shaft.
In addition to the helical ribs, the travel shaft a hundred may also include reinforcing aspects. These reinforcing elements preserve the structural integrity of the shaft. These reinforcing aspects are named helical ribs. They have ribs on equally the outer and inner surfaces. This is to prevent shaft breakage. These factors can also be shaped to be adaptable adequate to accommodate some of the forces generated by the drive. Shafts can be made making use of these techniques and created into worm-like push shafts.
vibration
The most widespread lead to of travel shaft vibration is poor installation. There are 5 typical types of driveshaft vibration, each connected to set up parameters. To prevent this from occurring, you ought to recognize what triggers these vibrations and how to resolve them. The most typical types of vibration are detailed underneath. This post describes some typical generate shaft vibration answers. It may possibly also be useful to consider the suggestions of a skilled vibration technician for travel shaft vibration handle.
If you’re not sure if the issue is the driveshaft or the motor, try out turning on the stereo. Thicker carpet kits can also mask vibrations. Nonetheless, you ought to make contact with an professional as quickly as achievable. If vibration persists following vibration-associated repairs, the driveshaft wants to be changed. If the driveshaft is still underneath warranty, you can restore it your self.
CV joints are the most common lead to of third-buy driveshaft vibration. If they are binding or fail, they want to be changed. Alternatively, your CV joints might just be misaligned. If it is unfastened, you can check out the CV connector. An additional frequent lead to of travel shaft vibration is incorrect assembly. Poor alignment of the yokes on both finishes of the shaft can result in them to vibrate.
Incorrect trim top can also lead to driveshaft vibration. Right trim height is necessary to avoid push shaft wobble. Whether your car is new or outdated, you can carry out some simple fixes to reduce problems. One of these options requires balancing the drive shaft. Initial, use the hose clamps to connect the weights to it. Next, connect an ounce of weight to it and spin it. By undertaking this, you lessen the frequency of vibration.
cost
The international driveshaft market is anticipated to exceed (xxx) million USD by 2028, increasing at a compound yearly growth charge (CAGR) of XX%. Its soaring expansion can be attributed to many elements, like growing urbanization and R&D investments by major market place gamers. The report also includes an in-depth analysis of essential marketplace tendencies and their affect on the business. Moreover, the report offers a thorough regional evaluation of the Driveshaft Industry.
The value of replacing the travel shaft depends on the sort of repair necessary and the result in of the failure. Typical repair expenses selection from $300 to $750. Rear-wheel push automobiles generally value a lot more. But entrance-wheel push vehicles expense much less than 4-wheel push autos. You might also decide on to attempt restoring the driveshaft oneself. Nonetheless, it is critical to do your research and make confident you have the necessary resources and gear to complete the job correctly.
The report also addresses the aggressive landscape of the Push Shafts industry. It includes graphical representations, thorough statistics, management procedures, and governance components. Additionally, it involves a detailed cost examination. In addition, the report offers views on the COVID-19 industry and future traits. The report also supplies valuable info to aid you choose how to contend in your business. When you purchase a report like this, you are adding credibility to your operate.
A high quality driveshaft can improve your game by guaranteeing distance from the tee and improving responsiveness. The new materials in the shaft development is lighter, more robust and a lot more responsive than at any time before, so it is turning into a important component of the driver. And there are a variety of options to match any price range. The main issue to consider when getting a shaft is its good quality. Nonetheless, it is essential to observe that good quality will not occur cheap and you should always choose an axle based on what your price range can manage.