Tag Archives: machinery machinery

China Good quality Pto Shaft Agricultural for Machinery Cardan Tractor Part Agriculture Rotavator 540 90 Degree Gearbox Drive Wide Angle for Weasler Adapter Pto Shaft

Product Description

Pto Shaft Huge Inventory Propeller ODM OEM Cross Universal Joint Mini Car Drive Standard Flexible Welted Standard Industrial Equipment shaft parts

The power take-off (PTO) is a sophisticated mechanism, allowing implements to draw energy from the engine and transmit it to
another application. It works as a mechanical gearbox which can be mounted on the vehicle’s transmission.
The power take-off shaft (PTO shaft) is a critical component, designed and manufactured for continuous heavy-duty use. A good PTO
shaft should be strong enough to bear the torsion and shear stress and minimize vibration.
Setforge, the forging subsidiary of CHINAMFG Group, manufactures cold extruded PTO shafts for all types of agriculture vehicles.
Our PTO shafts offer great dependability and durability during daily use.
EP Group has been internationally recognized as a reliable global supplier. Our state-of-the-art manufacturing process and
experienced engineers ensure the top-quality of all Farinia components.

Standard:	GB, EN, OEM
Surface Treatment:	All
Energy Source:	All
Material:	All
Shaft Shape:	–
Journal Diameter Dimensional Accuracy:	–

Samples:	US$ 999/Piece 1 Piece(Min.Order) \| Request Sample

cardan shaft

How do cardan shafts ensure efficient power transfer while maintaining balance?

Cardan shafts are designed to ensure efficient power transfer while maintaining balance between the driving and driven components. They employ various mechanisms and features that contribute to both aspects. Let’s explore how cardan shafts achieve efficient power transfer and balance:

1. Universal Joints:

– Cardan shafts utilize universal joints, also known as U-joints, to transmit torque from the driving component to the driven component. Universal joints consist of a cross-shaped yoke with needle bearings at each end. These needle bearings allow the joints to pivot and accommodate angular misalignment between the driving and driven components. By allowing for flexibility in movement, universal joints ensure efficient power transfer even when the components are not perfectly aligned, minimizing energy losses and maintaining balance.

2. Misalignment Compensation:

– Cardan shafts are designed to compensate for misalignment between the driving and driven components. The universal joints, along with slip yokes and telescopic sections, allow the shaft to adjust its length and accommodate variations in alignment. This misalignment compensation capability ensures that the cardan shaft can transmit power smoothly and efficiently, reducing stress on the components and maintaining balance during operation.

3. Balanced Design:

– Cardan shafts are engineered with a balanced design to minimize vibration and maintain smooth operation. The shaft tubes are typically symmetrically constructed, and the universal joints are positioned to distribute the mass evenly. This balanced design helps to reduce vibration and minimize the occurrence of unbalanced forces that can negatively impact power transfer and overall system performance. By maintaining balance, cardan shafts contribute to efficient power transmission and improve the lifespan of the components involved.

4. High-Quality Materials and Manufacturing:

– The materials used in the construction of cardan shafts, such as steel or aluminum alloy, are carefully selected for their strength, durability, and ability to maintain balance. High-quality materials ensure that the shafts can withstand the torque and operational stresses without deformation or failure, promoting efficient power transfer. Additionally, precise manufacturing processes and quality control measures are employed to ensure that the cardan shafts are accurately balanced during production, further enhancing their efficiency and balance.

5. Regular Maintenance and Inspection:

– To ensure continued efficient power transfer and balance, regular maintenance and inspection of cardan shafts are essential. This includes periodic lubrication of the universal joints, checking for wear or damage, and addressing any misalignment issues. Regular maintenance helps to preserve the balance of the shaft and ensures optimal performance and longevity.

Overall, cardan shafts ensure efficient power transfer while maintaining balance through the use of universal joints for torque transmission, misalignment compensation mechanisms, balanced design, high-quality materials, and regular maintenance. By incorporating these features, cardan shafts contribute to the smooth operation, reliability, and longevity of various applications in automotive, industrial, and other sectors that rely on efficient power transmission.

cardan shaft

What safety precautions should be followed when working with cardan shafts?

Working with cardan shafts requires adherence to certain safety precautions to prevent accidents, injuries, and damage to equipment. Whether during installation, maintenance, or repair, it is essential to follow these safety guidelines:

1. Personal Protective Equipment (PPE):

– Always wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants or chemicals.

2. Training and Familiarity:

– Ensure that personnel working with cardan shafts are adequately trained and familiar with the equipment and procedures involved. They should understand the potential hazards, safe operating practices, and emergency procedures.

3. Lockout/Tagout Procedures:

– Before working on cardan shafts, follow proper lockout/tagout procedures to isolate and de-energize the equipment. This prevents accidental activation or movement of the shaft while maintenance or repair activities are being performed.

4. Secure the Equipment:

– Before starting any work on the cardan shaft, ensure that the equipment or vehicle is securely supported and immobilized. This prevents unexpected movement or rotation of the shaft, reducing the risk of entanglement or injury.

5. Ventilation:

– If working in enclosed spaces or areas with poor ventilation, ensure adequate ventilation or use appropriate respiratory protective equipment to avoid inhalation of harmful fumes, gases, or dust particles.

6. Proper Lifting Techniques:

– When handling heavy cardan shafts or components, use proper lifting techniques to avoid strains or injuries. Employ lifting equipment, such as cranes or hoists, where necessary, and ensure the load capacity is not exceeded.

7. Inspection and Maintenance:

– Regularly inspect the condition of the cardan shaft, including universal joints, slip yokes, and other components. Look for signs of wear, damage, or misalignment. Perform routine maintenance and lubrication as recommended by the manufacturer to ensure safe and efficient operation.

8. Avoid Exceeding Design Limits:

– Operate the cardan shaft within its specified design limits, including torque capacity, speed, and misalignment angles. Exceeding these limits can lead to premature wear, mechanical failure, and safety hazards.

9. Proper Disposal of Used Parts and Lubricants:

– Dispose of used parts, lubricants, and other waste materials in accordance with local regulations and environmental best practices. Follow proper disposal procedures to prevent pollution and potential harm to the environment.

10. Emergency Response:

– Be familiar with emergency response procedures, including first aid, fire prevention, and evacuation plans. Maintain access to emergency contact information and necessary safety equipment, such as fire extinguishers, in the vicinity of the work area.

It is important to note that the above safety precautions serve as general guidelines. Always refer to specific safety guidelines provided by the manufacturer of the cardan shaft or equipment for any additional precautions or recommendations.

By following these safety precautions, individuals working with cardan shafts can minimize the risks associated with their operation and ensure a safe working environment.

cardan shaft

What benefits do cardan shafts offer for different types of vehicles and equipment?

Cardan shafts, also known as propeller shafts or drive shafts, offer numerous benefits for different types of vehicles and equipment. Their versatile design and functionality make them an essential component in various applications. Here are the key benefits that cardan shafts provide for different types of vehicles and equipment:

1. Efficient Power Transmission:

– Cardan shafts ensure efficient power transmission from the engine or power source to the wheels or driven components. In vehicles, such as cars, trucks, and buses, cardan shafts transmit torque from the gearbox or transmission to the differential, enabling the wheels to rotate and propel the vehicle forward. In equipment and machinery, cardan shafts transfer rotational power from the power source, such as an engine or motor, to driven components like pumps, conveyors, or generators. By efficiently transmitting power, cardan shafts contribute to the overall performance and productivity of vehicles and equipment.

2. Flexibility and Misalignment Compensation:

– Cardan shafts offer flexibility and the ability to compensate for misalignment between the driving and driven components. This flexibility is crucial in vehicles and equipment where the engine or power source may not be directly aligned with the wheels or driven machinery. Cardan shafts incorporate universal joints at each end, allowing for angular misalignment and accommodating variations in the relative positions of the components. This feature ensures smooth power transmission, reduces stress on the drivetrain, and enhances the overall maneuverability and performance of vehicles and equipment.

3. Adaptability to Variable Configurations:

– Cardan shafts are adaptable to variable configurations and adjustable setups. In vehicles, they can accommodate changes in the wheelbase or suspension system, allowing for different vehicle sizes and configurations. For example, in trucks with multiple axles, cardan shafts can be adjusted to compensate for varying distances between the axles. In equipment and machinery, cardan shafts can be designed with telescopic sections or sliding splines, enabling length adjustment to accommodate changes in the distance between the power source and driven components. This adaptability makes cardan shafts suitable for a wide range of vehicle and equipment configurations.

4. Vibration Damping and Smooth Operation:

– Cardan shafts contribute to vibration damping and enable smooth operation in vehicles and equipment. The universal joints in cardan shafts help absorb and dampen vibrations that may arise from the power source or drivetrain. By allowing slight angular deflection and compensating for misalignment, cardan shafts reduce the transmission of vibrations to the vehicle or equipment, resulting in a smoother and more comfortable ride for passengers or operators. Additionally, the balanced design of cardan shafts minimizes vibration-induced wear and extends the lifespan of associated components.

5. Safety and Protection:

– Cardan shafts incorporate safety features to ensure the protection of both the vehicle or equipment and the operator. For example, in vehicles, cardan shafts often have shielding or guards to prevent contact with rotating components, reducing the risk of accidents or injuries. In some applications, cardan shafts may also include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in the event of overload or excessive torque, preventing costly repairs and downtime.

6. Suitable for Various Applications:

– Cardan shafts find applications in a wide range of vehicles and equipment across different industries. In the automotive sector, they are used in passenger cars, commercial vehicles, buses, and off-road vehicles to transmit power to the wheels. In the agricultural industry, cardan shafts connect tractors to various implements, such as mowers, balers, or tillers. In the construction and mining sectors, they are employed in machinery like excavators, loaders, and crushers to transfer power to different components. The versatility of cardan shafts makes them well-suited for various applications, providing reliable power transmission and motion.

In summary, cardan shafts offer several benefits for different types of vehicles and equipment. They ensure efficient power transmission, flexibility, and misalignment compensation, adaptability to variable configurations, vibration damping, and smooth operation. Additionally, they incorporate safety features and are suitable for a wide range of applications in automotive, agricultural, construction, and other industries. Cardan shafts play a vital role in enhancing the performance, maneuverability, and safety of vehicles and equipment, contributing to overall productivity and reliability.

China Good quality Pto Shaft Agricultural for Machinery Cardan Tractor Part Agriculture Rotavator 540 90 Degree Gearbox Drive Wide Angle for Weasler Adapter Pto Shaft
editor by CX 2023-09-28

China Good quality SWC Series Cardan Shaft/Universal Shaft for Steel Rolling/Mill Rolling Machinery

Product Description

Who we are?
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO;LTD has 15 years history.When the general manager Mr.Rony Du graduated from the university,he always concentrated his attention on the research and development,production and sales of the cardan shaft.Mr.Rony Du and his team started from scratch,from 1 lathe and a very small order,step by step to grow up.He often said to his team”We will only do 1 thing well——to make the perfect cardan shaft”.

General manager Mr.Rony Du
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO.,LTD was founded in 2005.The registered capital is 8 million ,covers an area of 15 acres, has 30 existing staff. The company specializing in the production of SWC, SWP cross universal coupling and drum tooth coupling.The company with factory is located in the beautiful coast of Tai Lake –Hudai (HangZhou Economic Development Zone Hudai Industrial Park).
In order to become China’s leading cardan shaft one-stop solution expert supplier .XIHU (WEST LAKE) DIS. CARDANSHAFT independent research and development of SWC light, medium, short, heavy Designs cardan shaft have reached the leading domestic level.Products not only supporting domestic large and medium-sized customers, but also exported to the United States, India, Vietnam, Laos, Ukraine, Russia, Germany, Britain and other countries and areas.In the past 15 years, the company has accumulated a wealth of experience, learn from foreign advanced technology, and to absorb and use the universal axis has been improved several times, so that the structure is maturing, significantly improved performance.

                                          XIHU (WEST LAKE) DIS. Office Building
XIHU (WEST LAKE) DIS. belief: “Continuous innovation, optimize the structure, perseverance” to create a high quality of outstanding cardan shaft manufacturer.We always adhere to the ISO9001 quality control system, from the details to start, standardize the production process, and to achieve processing equipment “specialization, numerical control” rapid increase in product quality.This Not only won the majority of customers reputation, but also access to peer recognition. We continue to strive to pursue: “for customers to create the greatest value, for the staff to build the best platform”, will be able to achieve customer and business mutually beneficial CHINAMFG situation.

   Welcome to XIHU (WEST LAKE) DIS. CARDANSHAFT

Why choose us?
First,select raw material carefully

  The cross is the core component of cardan shaft,so the selection of material is particularly critical.Raw materials of the cross for light Duty Size and Medium Duty Size,we choose the 20CrMnTi special gear steel bar from SHAGANG GROUP.Being forged in 2500 ton friction press to ensure internal metallurgical structure,inspecting the geometric dimensions of each part to meet the drawing requirements,then transfer to machining,the processes of milling, turning, quenching and grinding.

The inspector will screen blank yoke head.The porosity, cracks, slag, etc. do not meet the requirements of the casting foundry are all eliminated,then doing physical and chemical analysis, to see whether the ingredients meet the requirements, unqualified re-elimination.And then transferred to the quenching and tempering heat treatment, once again check the hardness to see if meet the requirements, qualified to be transferred to the machining process. We control from the source of the material to ensure the supply of raw materials qualified rate of 99%.


Second,advanced production equipment

XIHU (WEST LAKE) DIS. Company introduced four-axis linkage machining center made in ZheJiang , milling the keyway and flange bolt hole of the flange yoke, The once machine-shaping ensures that the symmetry of the keyway and the position of the bolt hole are less than 0.02mm,which greatly improves the installation accuracy of the flange,the 4 axis milling and drilling center holes of the cross are integrated,to ensure that the 4 shaft symmetry and verticality are less than 0.02mm,the process of the journal cross assembly service life can be increased by 30%, and the speed at 1000 rpm above the cardan shaft running smoothly and super life is crucial to the operation.

We use CNC machine to lathe flange yoke and welded yoke,CNC machine can not only ensure the accuracy of the flange connection with the mouth, but also improve the flange surface finish.

5 CHINAMFG automatic welding machine welding spline sleeve and tube,welded yoke and tube.With the welding CHINAMFG swing mechanism, automatic lifting mechanism, adjustment mechanism and welding CHINAMFG cooling system, welding machine can realize multi ring continuous welding, each coil current and voltage can be preset, arc starting and stopping control PLC procedures, reliable welding quality, the weld bead is smooth and beautiful, to control the welding process with fixed procedures, greatly reducing the uncertainty of human during welding, greatly improve the welding effect.

High speed cardan shaft needs to do dynamic balance test before leaving the factory.Unbalanced cardan shaft will produce excessive centrifugal force at high speed and reduce the service life of the bearing;the dynamic balance test can eliminate the uneven distribution of the casting weight and the mass distribution of the whole assembly;Through the experiment to achieve the design of the required balance quality, improve the universal shaft service life.In 2008 the company introduced 2 high-precision dynamic balance test bench, the maximum speed can reach 4000 rev / min, the balance of G0.8 accuracy, balance weight 2kg–1000kg.

In order to make the paint standardization, in 2009 the company bought 10 CHINAMFG of clean paint room , the surface treatment of cardan shaft is more standardized, paint fastness is more rugged, staff’s working conditions improved, exhaust of harmless treatment.

Third,Professional transport packaging

The packing of the export cardan shaft is all in the same way as the plywood wooden box, and then it is firmly secured with the iron sheet, so as to avoid the damage caused by the complicated situation in the long-distance transportation. Meet the standard requirements of plywood boxes into Europe and other countries, no matter where can successfully reach all the country’s ports.

The following table for SWC Medium-sized Universal Shaft Parameters.
Designs

Data and Sizes of SWCZ Series Universal Joint Couplings

Type	Design Data Item	SWC160	SWC180	SWC200	SWC225	SWC250	SWC265	SWC285	SWC315	SWC350	SWC390	SWC440	SWC490	SWC550	SWC620
A	L	740	800	900	1000	1060	1120	1270	1390	1520	1530	1690	1850	2060	2280
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	65	83	115	152	219	260	311	432	610	804	1122	1468	2154	2830
B	L	480	530	590	640	730	790	840	930	100	1571	1130	1340	1400	1520
B	M(kg)	44	60	85	110	160	180	226	320	440	590	820	1090	1560	2100
C	L	380	420	480	500	560	600	640	720	782	860	1040	1080	1220	1360
C	M(kg)	35	48	66	90	130	160	189	270	355	510	780	970	1330	1865
D	L	520	580	620	690	760	810	860	970	1030	1120	1230	1360	1550	1720
D	M(kg)	48	65	90	120	173	220	250	355	485	665	920	1240	1765	2390
E	L	800	850	940	1050	1120	1180	1320	1440	1550	1710	1880	2050	2310	2540
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	70	92	126	165	238	280	340	472	660	886	1230	1625	2368	3135
	Tn(kN·m)	16	22.4	31.5	40	63	80	90	125	180	250	355	500	710	1000
	TF(kN·m)	8	11.2	16	20	31.5	40	45	63	90	125	180	250	355	500
	Β(°)	15	15	15	15	15	15	15	15	15	15	15	15	15	15
	D	160	180	200	225	250	265	285	315	350	390	440	490	550	620
	Df	160	180	200	225	250	265	285	315	350	3690	440	490	550	620
	D1	137	155	170	196	218	233	245	280	310	345	390	435	492	555
	D2(H9)	100	105	120	135	150	160	170	185	210	235	255	275	320	380
	D3	108	114	140	159	168	180	194	219	245	273	299	325	402	426
	Lm	95	105	110	125	140	150	160	180	195	215	260	270	305	340
	K	16	17	18	20	25	25	27	32	35	40	42	47	50	55
	T	4	5	5	5	6	6	7	8	8	8	10	12	12	12
	N	8	8	8	8	8	8	8	10	10	10	16	16	16	16
	D	15	17	17	17	19	19	21	23	23	25	28	31	31	38
	B	20	24	32	32	40	40	40	40	50	70	80	90	100	100
	G	6.0	7.0	9.0	9.0	12.5	12.5	12.5	15.0	16.0	18.0	20.0	22.5	22.5	25
	MI(Kg)	2.57	3	3.85	3.85	5.17	6	6.75	8.25	10.6	13	18.50	23.75	29.12	38.08
	Size	M14	M16	M16	M16	M18	M18	M20	M22	M22	M24	M27	M30	M30	M36
	Tightening torque(Nm)	180	270	270	270	372	372	526	710	710	906	1340	1820	1820	3170

1. Notations:
L=Standard length, or compressed length for designs with length compensation;
LV=Length compensation;
M=Weight;
Tn=Nominal torque(Yield torque 50% over Tn);
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads;
Β=Maximum deflection angle;
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted;
3. Please consult us for customizations regarding length, length compensation and
Flange connections.
(DIN or SAT etc. )

Brief Introduction

Processing flow

Applications

Quality Control

Material:	Alloy Steel
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy:	IT6-IT9
Axis Shape:	Straight Shaft
Shaft Shape:	Hollow Axis

Customization:	Available \| Customized Request

cardan shaft

What factors should be considered when selecting the right cardan shaft for an application?

When selecting a cardan shaft for a specific application, several crucial factors need to be considered to ensure optimal performance and longevity. The following factors should be taken into account during the selection process:

1. Torque Requirements:

– One of the primary considerations is the torque requirements of the application. The cardan shaft should be capable of transmitting the required torque without exceeding its rated capacity. It is essential to determine the maximum torque that the shaft will experience during operation and select a cardan shaft that can handle that torque while providing an appropriate safety margin.

2. Speed and RPM:

– The rotational speed or RPM (revolutions per minute) of the application is another critical factor. Cardan shafts have specific rotational speed limits, and exceeding these limits can lead to premature wear, vibration, and failure. It is crucial to select a cardan shaft that is rated for the speed requirements of the application to ensure reliable and smooth operation.

3. Angle of Misalignment:

– The angle of misalignment between the driving and driven components should be considered. Cardan shafts can accommodate angular misalignment up to a certain degree, typically specified by the manufacturer. It is important to select a cardan shaft that can handle the anticipated misalignment angle to ensure proper power transmission and prevent excessive wear or binding.

4. Operating Conditions:

– The operating conditions of the application play a vital role in cardan shaft selection. Factors such as temperature, humidity, presence of corrosive agents, and exposure to vibration or shock need to be considered. It is crucial to select a cardan shaft that is designed to withstand the specific operating conditions to ensure durability and reliability.

5. Length and Size:

– The length and size of the cardan shaft should be chosen appropriately for the application. The length of the shaft affects its ability to absorb vibrations and accommodate misalignments. It is important to consider the available space and the required length to ensure proper fitment and functionality. Additionally, the size of the cardan shaft should be selected based on the load requirements and the available torque capacity.

6. Maintenance and Serviceability:

– Consideration should be given to the ease of maintenance and serviceability of the cardan shaft. Some applications may require regular inspection, lubrication, or replacement of certain components. It is beneficial to select a cardan shaft that allows convenient access for maintenance and incorporates features such as grease fittings or easily replaceable universal joints.

7. Cost and Budget:

– Finally, the cost and budget constraints should be taken into account. Different cardan shaft manufacturers and suppliers may offer varying prices for their products. It is important to balance the desired quality, performance, and durability of the cardan shaft with the available budget.

By carefully considering these factors, engineers and designers can select the right cardan shaft for the application, ensuring optimal performance, longevity, and reliability. Collaboration with cardan shaft manufacturers and suppliers can also provide valuable insights and assistance in making the appropriate selection based on the specific requirements of the application.

cardan shaft

How do cardan shafts handle variations in load, speed, and misalignment during operation?

Cardan shafts are designed to handle variations in load, speed, and misalignment during operation. They incorporate specific features and mechanisms to accommodate these factors and ensure efficient power transmission. Let’s explore how cardan shafts handle these variations:

1. Load Variation:

– Cardan shafts are designed to transmit torque and handle variations in load. The torque capacity of the shaft is determined based on the application’s requirements, and the shaft is manufactured using materials and dimensions that can withstand the specified loads. The design and construction of the shaft, including the selection of universal joints and slip yokes, are optimized to handle the anticipated loads. By choosing appropriate material strengths and dimensions, cardan shafts can effectively transmit varying loads without failure or excessive deflection.

2. Speed Variation:

– Cardan shafts can accommodate variations in rotational speed between the driving and driven components. The universal joints, which connect the shaft’s segments, allow for angular movement, thereby compensating for speed differences. The design of the universal joints and the use of needle bearings or roller bearings enable smooth rotation and efficient power transmission even at varying speeds. However, it’s important to note that excessively high speeds can introduce additional challenges such as increased vibration and wear, which may require additional measures such as balancing and lubrication.

3. Misalignment Compensation:

– Cardan shafts are specifically designed to handle misalignment between the driving and driven components. They can accommodate angular misalignment, parallel offset, and axial displacement to a certain extent. The universal joints in the shaft assembly allow for flexibility and articulation, enabling the shaft to transmit torque even when the components are not perfectly aligned. The design of the universal joints, along with their bearing arrangements and seals, allows for smooth rotation and compensation of misalignment. Manufacturers specify the maximum allowable misalignment angles and displacements for cardan shafts, and exceeding these limits can lead to increased wear, vibration, and reduced efficiency.

4. Telescopic Design:

– Cardan shafts often feature a telescopic design, which allows for axial movement and adjustment to accommodate variations in distance between the driving and driven components. This telescopic design enables the shaft to handle changes in length during operation, such as when the vehicle or equipment undergoes suspension movement or when the drivetrain components experience positional changes. The telescopic mechanism ensures that the shaft remains properly connected and engaged, maintaining power transmission efficiency even when there are fluctuations in distance or position.

5. Regular Maintenance:

– To ensure optimal performance and longevity, cardan shafts require regular maintenance. This includes inspections, lubrication of universal joints and slip yokes, and monitoring for wear or damage. Regular maintenance helps identify and address any issues related to load, speed, or misalignment variations, ensuring that the shaft continues to function effectively under changing operating conditions.

Overall, cardan shafts handle variations in load, speed, and misalignment through their design features such as universal joints, telescopic design, and flexibility. By incorporating these elements, along with proper material selection, lubrication, and maintenance practices, cardan shafts can reliably transmit torque and accommodate the changing operating conditions in vehicles and equipment.

cardan shaft

Can you explain the components and structure of a cardan shaft system?

A cardan shaft system, also known as a propeller shaft or drive shaft, consists of several components that work together to transmit torque and rotational power between non-aligned components. The structure of a cardan shaft system typically includes the following components:

1. Shaft Tubes:

– The shaft tubes are the main structural elements of a cardan shaft system. They are cylindrical tubes made of durable and high-strength materials such as steel or aluminum alloy. The shaft tubes provide the backbone of the system and are responsible for transmitting torque and rotational power. They are designed to withstand high loads and torsional forces without deformation or failure.

2. Universal Joints:

– Universal joints, also known as U-joints or Cardan joints, are crucial components of a cardan shaft system. They are used to connect and articulate the shaft tubes, allowing for angular misalignment between the driving and driven components. Universal joints consist of a cross-shaped yoke with needle bearings at each end. The yoke connects the shaft tubes, while the needle bearings enable the rotational motion and flexibility required for misalignment compensation. Universal joints allow the cardan shaft system to transmit torque even when the driving and driven components are not perfectly aligned.

3. Slip Yokes:

– Slip yokes are components used in cardan shaft systems that can accommodate axial misalignment. They are typically located at one or both ends of the shaft tubes and provide a sliding connection between the shaft and the driving or driven component. Slip yokes allow the shaft to adjust its length and compensate for changes in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can vary, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Flanges and Yokes:

– Flanges and yokes are used to connect the cardan shaft system to the driving and driven components. Flanges are typically bolted or welded to the ends of the shaft tubes and provide a secure connection point. They have a flange face with bolt holes that align with the corresponding flange on the driving or driven component. Yokes, on the other hand, are cross-shaped components that connect the universal joints to the flanges. They have holes or grooves that accommodate the needle bearings of the universal joints, allowing for rotational motion and torque transfer.

5. Balancing Weights:

– Balancing weights are used to balance the cardan shaft system and minimize vibrations. As the shaft rotates, imbalances in the mass distribution can lead to vibrations, noise, and reduced performance. Balancing weights are strategically placed along the shaft tubes to counterbalance these imbalances. They redistribute the mass, ensuring that the rotational components of the cardan shaft system are properly balanced. Proper balancing improves stability, reduces wear on bearings and other components, and enhances the overall performance and lifespan of the shaft system.

6. Safety Features:

– Some cardan shaft systems incorporate safety features to protect against mechanical failures. For example, protective guards or shielding may be installed to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shaft systems may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

In summary, a cardan shaft system consists of shaft tubes, universal joints, slip yokes, flanges, and yokes, as well as balancing weights and safety features. These components work together to transmit torque and rotational power between non-aligned components, allowing for angular and axial misalignment compensation. The structure and components of a cardan shaft system are carefully designed to ensure efficient power transmission, flexibility, durability, and safety in various applications.

China Good quality SWC Series Cardan Shaft/Universal Shaft for Steel Rolling/Mill Rolling Machinery
editor by CX 2023-09-28

China Hot selling Cardan Transmission Tractor Parts Drive Shaft with Friction Torque Limiter for Agricultural Machinery with CE

Product Description

Cardan Transmission Tractor Parts Drive Shaft with Friction Torque Limiter for Agricultural Machinery

HangZhou CHINAMFG International Trading Co.,Ltd is a modern enterprise specilizing in the development, production, sales and services of PTO shaft. We adhere to the principle of “Precise Driveline, Advocate Green”, using advanced technology and equipments to ensure all the technical standards of precise driveline. So that the transmission efficiency can be maxmized and every drop of resource of customers’ can be saved. Meanwhile, we have a customer-centric service system, providing a full range of pre-sale, sale and after-sale service. Customer satisfaction is our forever pursuit.

We follow the principle of people first, trying our best to set up a pleasant surroundings and platform of performance for each employee, so everyone can be self-consciously active to join in “Precise Driveline, Adocate Green” to embody the self-worth, enterprise value and social value.

Newnuro’s goal is: reducing customer’s purchase budget, support customers to earn more market.
Newnuro always finds solution for customers.Customer satisfaction is our ultimate goal and forever pursuit.

Material:	Alloy Steel
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy:	IT6-IT9
Axis Shape:	Straight Shaft
Shaft Shape:	Assembled

Samples:	US$ 5/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

cardan shaft

How do cardan shafts ensure efficient power transfer while maintaining balance?

1. Universal Joints:

2. Misalignment Compensation:

3. Balanced Design:

4. High-Quality Materials and Manufacturing:

5. Regular Maintenance and Inspection:

cardan shaft

What safety precautions should be followed when working with cardan shafts?

1. Personal Protective Equipment (PPE):

2. Training and Familiarity:

3. Lockout/Tagout Procedures:

4. Secure the Equipment:

5. Ventilation:

6. Proper Lifting Techniques:

7. Inspection and Maintenance:

8. Avoid Exceeding Design Limits:

9. Proper Disposal of Used Parts and Lubricants:

10. Emergency Response:

By following these safety precautions, individuals working with cardan shafts can minimize the risks associated with their operation and ensure a safe working environment.

cardan shaft

How do cardan shafts contribute to power transmission and motion in various applications?

Cardan shafts, also known as propeller shafts or drive shafts, play a significant role in power transmission and motion in various applications. They are widely used in automotive, industrial, and marine sectors to transfer torque and rotational power between non-aligned components. Cardan shafts offer several benefits that contribute to efficient power transmission and enable smooth motion in different applications. Here’s a detailed look at how cardan shafts contribute to power transmission and motion:

1. Torque Transmission:

– Cardan shafts are designed to transmit torque from a driving source, such as an engine or motor, to a driven component, such as wheels, propellers, or machinery. They can handle high torque loads and transfer power over long distances. By connecting the driving and driven components, cardan shafts ensure the efficient transmission of rotational power, enabling the motion of vehicles, machinery, or equipment.

2. Angular Misalignment Compensation:

– One of the key advantages of cardan shafts is their ability to accommodate angular misalignment between the driving and driven components. The universal joints present in cardan shafts allow for flexibility and articulation, compensating for variations in the relative positions of the components. This flexibility is crucial in applications where the driving and driven components may not be perfectly aligned, such as vehicles with suspension movement or machinery with adjustable parts. The cardan shaft’s universal joints enable the transmission of torque even when there are angular deviations, ensuring smooth power transfer.

3. Axial Misalignment Compensation:

– In addition to angular misalignment compensation, cardan shafts can also accommodate axial misalignment between the driving and driven components. Axial misalignment refers to the displacement along the axis of the shafts. The design of cardan shafts with telescopic sections or sliding splines allows for axial movement, enabling the shaft to adjust its length to compensate for variations in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can change, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Vibration Damping:

– Cardan shafts contribute to vibration damping in various applications. The flexibility provided by the universal joints helps absorb and dampen vibrations generated during operation. By allowing slight angular deflection and accommodating misalignment, cardan shafts help reduce the transmission of vibrations from the driving source to the driven component. This vibration damping feature improves the overall smoothness of operation, enhances ride comfort in vehicles, and reduces stress on machinery.

5. Balancing:

– To ensure smooth and efficient operation, cardan shafts are carefully balanced. Even minor imbalances in rotational components can result in vibration, noise, and reduced performance. Balancing the cardan shaft minimizes these issues by redistributing mass along the shaft, eliminating or minimizing vibrations caused by centrifugal forces. Proper balancing improves the overall stability, reduces wear on bearings and other components, and extends the lifespan of the shaft and associated equipment.

6. Safety Features:

– Cardan shafts often incorporate safety features to protect against mechanical failures. For example, some cardan shafts have guards or shielding to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shafts may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

7. Versatility in Applications:

– Cardan shafts offer versatility in their applications. They are widely used in various industries, including automotive, agriculture, mining, marine, and industrial sectors. In automotive applications, cardan shafts transmit power from the engine to the wheels, enabling vehicle propulsion. In industrial machinery, they transfer power between motors and driven components such as conveyors, pumps, or generators. In marine applications, cardan shafts transmit power from the engine to propellers, enabling ship propulsion. The versatility of cardan shafts makes them suitable for a wide range of power transmission needs in different environments.

In summary, cardan shafts are essential components that contribute to efficient power transmission and motion in various applications. Their ability to accommodate angular and axial misalignment, dampen vibrations, balance rotational components, and incorporate safety features enables smooth and reliable operation in vehicles, machinery, and equipment. The versatility of cardan shafts makes them a valuable solution for transmitting torque and rotational power in diverse industries and environments.

China Hot selling Cardan Transmission Tractor Parts Drive Shaft with Friction Torque Limiter for Agricultural Machinery with CE
editor by CX 2023-09-28

China Hot selling Cardan Shaft for Rubber and Plastic Machinery and Equipment

Product Description

Who we are?
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO;LTD has 15 years history.When the general manager Mr.Rony Du graduated from the university,he always concentrated his attention on the research and development,production and sales of the cardan shaft.Mr.Rony Du and his team started from scratch,from 1 lathe and a very small order,step by step to grow up.He often said to his team”We will only do 1 thing well——to make the perfect cardan shaft”.

General manager Mr.Rony Du
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO.,LTD was founded in 2005.The registered capital is 8 million ,covers an area of 15 acres, has 30 existing staff. The company specializing in the production of SWC, SWP cross universal coupling and drum tooth coupling.The company with factory is located in the beautiful coast of Tai Lake –Hudai (HangZhou Economic Development Zone Hudai Industrial Park).
In order to become China’s leading cardan shaft one-stop solution expert supplier .XIHU (WEST LAKE) DIS. CARDANSHAFT independent research and development of SWC light, medium, short, heavy Designs cardan shaft have reached the leading domestic level.Products not only supporting domestic large and medium-sized customers, but also exported to the United States, India, Vietnam, Laos, Ukraine, Russia, Germany, Britain and other countries and areas.In the past 15 years, the company has accumulated a wealth of experience, learn from foreign advanced technology, and to absorb and use the universal axis has been improved several times, so that the structure is maturing, significantly improved performance.

                                          XIHU (WEST LAKE) DIS. Office Building
XIHU (WEST LAKE) DIS. belief: “Continuous innovation, optimize the structure, perseverance” to create a high quality of outstanding cardan shaft manufacturer.We always adhere to the ISO9001 quality control system, from the details to start, standardize the production process, and to achieve processing equipment “specialization, numerical control” rapid increase in product quality.This Not only won the majority of customers reputation, but also access to peer recognition. We continue to strive to pursue: “for customers to create the greatest value, for the staff to build the best platform”, will be able to achieve customer and business mutually beneficial CHINAMFG situation.

   Welcome to XIHU (WEST LAKE) DIS. CARDANSHAFT

Why choose us?
First,select raw material carefully

  The cross is the core component of cardan shaft,so the selection of material is particularly critical.Raw materials of the cross for light Duty Size and Medium Duty Size,we choose the 20CrMnTi special gear steel bar from SHAGANG GROUP.Being forged in 2500 ton friction press to ensure internal metallurgical structure,inspecting the geometric dimensions of each part to meet the drawing requirements,then transfer to machining,the processes of milling, turning, quenching and grinding.

The inspector will screen blank yoke head.The porosity, cracks, slag, etc. do not meet the requirements of the casting foundry are all eliminated,then doing physical and chemical analysis, to see whether the ingredients meet the requirements, unqualified re-elimination.And then transferred to the quenching and tempering heat treatment, once again check the hardness to see if meet the requirements, qualified to be transferred to the machining process. We control from the source of the material to ensure the supply of raw materials qualified rate of 99%.


Second,advanced production equipment

XIHU (WEST LAKE) DIS. Company introduced four-axis linkage machining center made in ZheJiang , milling the keyway and flange bolt hole of the flange yoke, The once machine-shaping ensures that the symmetry of the keyway and the position of the bolt hole are less than 0.02mm,which greatly improves the installation accuracy of the flange,the 4 axis milling and drilling center holes of the cross are integrated,to ensure that the 4 shaft symmetry and verticality are less than 0.02mm,the process of the journal cross assembly service life can be increased by 30%, and the speed at 1000 rpm above the cardan shaft running smoothly and super life is crucial to the operation.

We use CNC machine to lathe flange yoke and welded yoke,CNC machine can not only ensure the accuracy of the flange connection with the mouth, but also improve the flange surface finish.

5 CHINAMFG automatic welding machine welding spline sleeve and tube,welded yoke and tube.With the welding CHINAMFG swing mechanism, automatic lifting mechanism, adjustment mechanism and welding CHINAMFG cooling system, welding machine can realize multi ring continuous welding, each coil current and voltage can be preset, arc starting and stopping control PLC procedures, reliable welding quality, the weld bead is smooth and beautiful, to control the welding process with fixed procedures, greatly reducing the uncertainty of human during welding, greatly improve the welding effect.

High speed cardan shaft needs to do dynamic balance test before leaving the factory.Unbalanced cardan shaft will produce excessive centrifugal force at high speed and reduce the service life of the bearing;the dynamic balance test can eliminate the uneven distribution of the casting weight and the mass distribution of the whole assembly;Through the experiment to achieve the design of the required balance quality, improve the universal shaft service life.In 2008 the company introduced 2 high-precision dynamic balance test bench, the maximum speed can reach 4000 rev / min, the balance of G0.8 accuracy, balance weight 2kg–1000kg.

In order to make the paint standardization, in 2009 the company bought 10 CHINAMFG of clean paint room , the surface treatment of cardan shaft is more standardized, paint fastness is more rugged, staff’s working conditions improved, exhaust of harmless treatment.

SWC Series-Medium-Duty Designs Cardan shaft

Designs

Data and Sizes of SWC Series Universal Joint Couplings

Type	Design Data Item	SWC160	SWC180	SWC200	SWC225	SWC250	SWC265	SWC285	SWC315	SWC350	SWC390	SWC440	SWC490	SWC550	SWC620
A	L	740	800	900	1000	1060	1120	1270	1390	1520	1530	1690	1850	2060	2280
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	65	83	115	152	219	260	311	432	610	804	1122	1468	2154	2830
B	L	480	530	590	640	730	790	840	930	100	1571	1130	1340	1400	1520
B	M(kg)	44	60	85	110	160	180	226	320	440	590	820	1090	1560	2100
C	L	380	420	480	500	560	600	640	720	782	860	1040	1080	1220	1360
C	M(kg)	35	48	66	90	130	160	189	270	355	510	780	970	1330	1865
D	L	520	580	620	690	760	810	860	970	1030	1120	1230	1360	1550	1720
D	M(kg)	48	65	90	120	173	220	250	355	485	665	920	1240	1765	2390
E	L	800	850	940	1050	1120	1180	1320	1440	1550	1710	1880	2050	2310	2540
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	70	92	126	165	238	280	340	472	660	886	1230	1625	2368	3135
	Tn(kN·m)	16	22.4	31.5	40	63	80	90	125	180	250	355	500	710	1000
	TF(kN·m)	8	11.2	16	20	31.5	40	45	63	90	125	180	250	355	500
	Β(°)	15	15	15	15	15	15	15	15	15	15	15	15	15	15
	D	160	180	200	225	250	265	285	315	350	390	440	490	550	620
	Df	160	180	200	225	250	265	285	315	350	3690	440	490	550	620
	D1	137	155	170	196	218	233	245	280	310	345	390	435	492	555
	D2(H9)	100	105	120	135	150	160	170	185	210	235	255	275	320	380
	D3	108	114	140	159	168	180	194	219	245	273	299	325	402	426
	Lm	95	105	110	125	140	150	160	180	195	215	260	270	305	340
	K	16	17	18	20	25	25	27	32	35	40	42	47	50	55
	T	4	5	5	5	6	6	7	8	8	8	10	12	12	12
	N	8	8	8	8	8	8	8	10	10	10	16	16	16	16
	D	15	17	17	17	19	19	21	23	23	25	28	31	31	38
	B	20	24	32	32	40	40	40	40	50	70	80	90	100	100
	G	6.0	7.0	9.0	9.0	12.5	12.5	12.5	15.0	16.0	18.0	20.0	22.5	22.5	25
	MI(Kg)	2.57	3	3.85	3.85	5.17	6	6.75	8.25	10.6	13	18.50	23.75	29.12	38.08
	Size	M14	M16	M16	M16	M18	M18	M20	M22	M22	M24	M27	M30	M30	M36
	Tightening torque(Nm)	180	270	270	270	372	372	526	710	710	906	1340	1820	1820	3170

1. Notations:
L=Standard length, or compressed length for designs with length compensation;
LV=Length compensation;
M=Weight;
Tn=Nominal torque(Yield torque 50% over Tn);
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads;
β=Maximum deflection angle;
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted;
3. Please consult us for customizations regarding length, length compensation and
Flange connections.
(DIN or SAT etc. )

Brief Introduction

Processing flow

Applications

Quality Control

Material:	Alloy Steel
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy:	IT6-IT9
Axis Shape:	Straight Shaft
Shaft Shape:	Hollow Axis

Customization:	Available \| Customized Request

cardan shaft

How do cardan shafts handle variations in length and connection methods?

Cardan shafts are designed to handle variations in length and connection methods, allowing for flexibility in their installation and use. These shafts incorporate several features and mechanisms that enable them to accommodate different lengths and connection methods. Let’s explore how cardan shafts handle these variations:

1. Telescopic Design:

– Cardan shafts often employ a telescopic design, which consists of multiple sections that can slide in and out. These sections allow for adjustment of the overall length of the shaft to accommodate variations in distance between the driving and driven components. By telescoping the shaft, it can be extended or retracted as needed, ensuring proper alignment and power transmission.

2. Slip Yokes:

– Slip yokes are components used in cardan shafts that allow for axial movement. They are typically located at one or both ends of the telescopic sections. Slip yokes provide a sliding connection that compensates for changes in length and helps to maintain proper alignment between the driving and driven components. When the length of the shaft needs to change, the slip yokes slide along the shaft, allowing for the necessary adjustment without disrupting power transmission.

3. Flange Connections:

– Cardan shafts can utilize flange connections to attach the shaft to the driving and driven components. Flange connections provide a secure and rigid connection, ensuring efficient power transfer. The flanges are typically bolted or welded to the shaft and the corresponding components, such as the transmission, differential, or axle. Flange connections allow for easy installation and removal of the cardan shaft while maintaining stability and alignment.

4. Universal Joints:

– Universal joints, or U-joints, are essential components in cardan shafts that allow for angular misalignment between the driving and driven components. They consist of a cross-shaped yoke and needle bearings at each end. The universal joints provide flexibility and compensate for variations in angle and alignment. This flexibility enables cardan shafts to handle different connection methods, such as non-parallel or offset connections, while maintaining efficient power transmission.

5. Splined Connections:

– Some cardan shafts employ splined connections, where the shaft and the driving/driven components have matching splined profiles. Splined connections provide a precise and secure connection that allows for torque transmission while accommodating length variations. The splined profiles enable the shaft to slide in and out, adjusting the length as needed while maintaining a positive connection.

6. Customization and Adaptable Designs:

– Cardan shafts can be customized and designed to handle specific variations in length and connection methods based on the requirements of the application. Manufacturers offer a range of cardan shaft options with different lengths, sizes, and connection configurations. By collaborating with cardan shaft manufacturers and suppliers, engineers can select or design shafts that match the specific needs of their systems, ensuring optimal performance and compatibility.

In summary, cardan shafts handle variations in length and connection methods through telescopic designs, slip yokes, flange connections, universal joints, splined connections, and customizable designs. These features allow the shafts to adjust their length, compensate for misalignment, and establish secure connections while maintaining efficient power transmission. By incorporating these mechanisms, cardan shafts offer flexibility and adaptability in various applications where length variations and different connection methods are encountered.

cardan shaft

How do cardan shafts handle variations in load, speed, and misalignment during operation?

1. Load Variation:

2. Speed Variation:

3. Misalignment Compensation:

4. Telescopic Design:

5. Regular Maintenance:

cardan shaft

Can you explain the components and structure of a cardan shaft system?

1. Shaft Tubes:

2. Universal Joints:

3. Slip Yokes:

4. Flanges and Yokes:

5. Balancing Weights:

6. Safety Features:

China Hot selling Cardan Shaft for Rubber and Plastic Machinery and Equipment
editor by CX 2023-09-26

China wholesaler The Customized SWC Series Cardan Shaft/Shaft for Machinery

Product Description

SWC Series-Medium-Duty Designs Cardan shaft

Designs

Data and Sizes of SWC Series Universal Joint Couplings

Type	Design Data Item	SWC160	SWC180	SWC200	SWC225	SWC250	SWC265	SWC285	SWC315	SWC350	SWC390	SWC440	SWC490	SWC550	SWC620
A	L	740	800	900	1000	1060	1120	1270	1390	1520	1530	1690	1850	2060	2280
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	65	83	115	152	219	260	311	432	610	804	1122	1468	2154	2830
B	L	480	530	590	640	730	790	840	930	100	1571	1130	1340	1400	1520
B	M(kg)	44	60	85	110	160	180	226	320	440	590	820	1090	1560	2100
C	L	380	420	480	500	560	600	640	720	782	860	1040	1080	1220	1360
C	M(kg)	35	48	66	90	130	160	189	270	355	510	780	970	1330	1865
D	L	520	580	620	690	760	810	860	970	1030	1120	1230	1360	1550	1720
D	M(kg)	48	65	90	120	173	220	250	355	485	665	920	1240	1765	2390
E	L	800	850	940	1050	1120	1180	1320	1440	1550	1710	1880	2050	2310	2540
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	70	92	126	165	238	280	340	472	660	886	1230	1625	2368	3135
	Tn(kN·m)	16	22.4	31.5	40	63	80	90	125	180	250	355	500	710	1000
	TF(kN·m)	8	11.2	16	20	31.5	40	45	63	90	125	180	250	355	500
	Β(°)	15	15	15	15	15	15	15	15	15	15	15	15	15	15
	D	160	180	200	225	250	265	285	315	350	390	440	490	550	620
	Df	160	180	200	225	250	265	285	315	350	3690	440	490	550	620
	D1	137	155	170	196	218	233	245	280	310	345	390	435	492	555
	D2(H9)	100	105	120	135	150	160	170	185	210	235	255	275	320	380
	D3	108	114	140	159	168	180	194	219	245	273	299	325	402	426
	Lm	95	105	110	125	140	150	160	180	195	215	260	270	305	340
	K	16	17	18	20	25	25	27	32	35	40	42	47	50	55
	T	4	5	5	5	6	6	7	8	8	8	10	12	12	12
	N	8	8	8	8	8	8	8	10	10	10	16	16	16	16
	D	15	17	17	17	19	19	21	23	23	25	28	31	31	38
	B	20	24	32	32	40	40	40	40	50	70	80	90	100	100
	G	6.0	7.0	9.0	9.0	12.5	12.5	12.5	15.0	16.0	18.0	20.0	22.5	22.5	25
	MI(Kg)	2.57	3	3.85	3.85	5.17	6	6.75	8.25	10.6	13	18.50	23.75	29.12	38.08
	Size	M14	M16	M16	M16	M18	M18	M20	M22	M22	M24	M27	M30	M30	M36
	Tightening torque(Nm)	180	270	270	270	372	372	526	710	710	906	1340	1820	1820	3170

1. Notations:
L=Standard length, or compressed length for designs with length compensation;
LV=Length compensation;
M=Weight;
Tn=Nominal torque(Yield torque 50% over Tn);
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads;
β=Maximum deflection angle;
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted;
3. Please consult us for customizations regarding length, length compensation and
Flange connections.
(DIN or SAT etc. )

Material:	Alloy Steel
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy:	IT6-IT9
Axis Shape:	Straight Shaft
Shaft Shape:	Real Axis

Customization:	Available \| Customized Request

cardan shaft

What maintenance practices are essential for prolonging the lifespan of cardan shafts?

Maintaining proper maintenance practices is crucial for prolonging the lifespan of cardan shafts and ensuring their optimal performance. Here are some essential maintenance practices to consider:

1. Regular Lubrication:

– Proper lubrication of the cardan shaft’s universal joints is vital for reducing friction, preventing wear, and ensuring smooth operation. Regularly lubricate the universal joints according to the manufacturer’s recommendations using the appropriate lubricant. This helps to minimize frictional losses, extend the life of the needle bearings, and maintain the efficiency of power transfer.

2. Inspection and Cleaning:

– Regular inspection and cleaning of the cardan shaft are essential for identifying any signs of wear, damage, or misalignment. Inspect the shaft for any cracks, corrosion, or excessive play in the universal joints. Clean the shaft periodically to remove dirt, debris, and contaminants that could potentially cause damage or hinder proper operation.

3. Misalignment Adjustment:

– Check for any misalignment between the driving and driven components connected by the cardan shaft. If misalignment is detected, address it promptly by adjusting the alignment or replacing any worn or damaged components. Misalignment can lead to increased stress on the shaft and its components, resulting in premature wear and reduced lifespan.

4. Balancing:

– Periodically check the balance of the cardan shaft to ensure smooth operation and minimize vibration. If any imbalance is detected, consult with a qualified technician to rebalance the shaft or replace any components that may be causing the imbalance. Balanced cardan shafts promote efficient power transfer and reduce stress on the drivetrain.

5. Torque and RPM Monitoring:

– Keep track of the torque and RPM (revolutions per minute) values during operation. Ensure that the cardan shaft is not subjected to torque levels exceeding its design capacity, as this can lead to premature failure. Similarly, avoid operating the shaft at speeds beyond its recommended RPM range. Monitoring torque and RPM helps prevent excessive stress and ensures the longevity of the shaft.

6. Periodic Replacement:

– Despite regular maintenance, cardan shafts may eventually reach the end of their service life due to normal wear and tear. Periodically assess the condition of the shaft and its components, considering factors such as mileage, operating conditions, and manufacturer recommendations. If significant wear or damage is observed, it may be necessary to replace the cardan shaft to maintain optimal performance and safety.

7. Manufacturer Guidelines:

– Always refer to the manufacturer’s guidelines and recommendations for maintenance practices specific to your cardan shaft model. Manufacturers often provide detailed instructions regarding lubrication intervals, inspection procedures, and other maintenance requirements. Adhering to these guidelines ensures that the maintenance practices align with the manufacturer’s specifications, promoting the longevity of the cardan shaft.

By following these essential maintenance practices, you can prolong the lifespan of cardan shafts, optimize their performance, and minimize the likelihood of unexpected failures. Regular maintenance not only extends the life of the cardan shaft but also contributes to the overall efficiency and reliability of the systems in which they are utilized.

cardan shaft

Can cardan shafts be customized for specific vehicle or equipment requirements?

Yes, cardan shafts can be customized to meet the specific requirements of different vehicles or equipment. Manufacturers offer a range of customization options to ensure that the cardan shafts are tailored to the unique needs of each application. Let’s explore how cardan shafts can be customized:

1. Length and Size:

– Cardan shafts can be manufactured in various lengths and sizes to accommodate the specific dimensions of the vehicle or equipment. Manufacturers can customize the overall length of the shaft to ensure proper alignment between the driving and driven components. Additionally, the size of the shaft, including the diameter and wall thickness, can be adjusted to meet the torque and load requirements of the application.

2. Torque Capacity:

– The torque capacity of the cardan shaft can be customized based on the power requirements of the vehicle or equipment. Manufacturers can design and manufacture the shaft with appropriate materials, dimensions, and reinforcement to ensure that it can transmit the required torque without failure or excessive deflection. Customizing the torque capacity of the shaft ensures optimal performance and reliability.

3. Connection Methods:

– Cardan shafts can be customized to accommodate different connection methods based on the specific requirements of the vehicle or equipment. Manufacturers offer various types of flanges, splines, and other connection options to ensure compatibility with the existing drivetrain components. Customizing the connection methods allows for seamless integration of the cardan shaft into the system.

4. Material Selection:

– Cardan shafts can be manufactured using different materials to suit the specific application requirements. Manufacturers consider factors such as strength, weight, corrosion resistance, and cost when selecting the material for the shaft. Common materials used for cardan shafts include steel alloys, stainless steel, and aluminum. By customizing the material selection, manufacturers can optimize the performance and durability of the shaft.

5. Balancing and Vibration Control:

– Cardan shafts can be customized with balancing techniques to minimize vibration and ensure smooth operation. Manufacturers employ dynamic balancing processes to reduce vibration caused by uneven distribution of mass. Customized balancing ensures that the shaft operates efficiently and minimizes stress on other components.

6. Protective Coatings and Finishes:

– Cardan shafts can be customized with protective coatings and finishes to enhance their resistance to corrosion, wear, and environmental factors. Manufacturers can apply coatings such as zinc plating, powder coating, or specialized coatings to prolong the lifespan of the shaft and ensure its performance in challenging operating conditions.

7. Collaboration with Manufacturers:

– Manufacturers actively engage in collaboration with customers to understand their specific vehicle or equipment requirements. They provide technical support and expertise to customize the cardan shaft accordingly. By collaborating closely with manufacturers, customers can ensure that the cardan shaft is designed and manufactured to meet their precise needs.

Overall, cardan shafts can be customized for specific vehicle or equipment requirements in terms of length, size, torque capacity, connection methods, material selection, balancing, protective coatings, and finishes. By leveraging customization options and working closely with manufacturers, engineers can obtain cardan shafts that are precisely tailored to the application’s needs, ensuring optimal performance, efficiency, and compatibility.

cardan shaft

What is a cardan shaft and how does it function in vehicles and machinery?

A cardan shaft, also known as a propeller shaft or drive shaft, is a mechanical component used in vehicles and machinery to transmit torque and rotational power between two points that are not in line with each other. It consists of a tubular shaft with universal joints at each end, allowing for flexibility and accommodating misalignment between the driving and driven components. The cardan shaft plays a crucial role in transferring power from the engine or power source to the wheels or driven machinery. Here’s how it functions in vehicles and machinery:

1. Torque Transmission:

– In vehicles, the cardan shaft connects the transmission or gearbox to the differential, which then distributes torque to the wheels. When the engine generates rotational power, it is transmitted through the transmission to the cardan shaft. The universal joints at each end of the shaft allow for angular misalignment and compensate for variations in the suspension, axle movement, and road conditions. As the cardan shaft rotates, it transfers torque from the transmission to the differential, enabling power delivery to the wheels.

– In machinery, the cardan shaft serves a similar purpose of transmitting torque between the power source and driven components. For example, in agricultural equipment, the cardan shaft connects the tractor’s PTO (Power Take-Off) to various implements such as mowers, balers, or tillers. The rotational power from the tractor’s engine is transferred through the PTO driveline to the cardan shaft, which then transmits the torque to the driven machinery, enabling their operation.

2. Flexibility and Compensation:

– The cardan shaft’s design with universal joints provides flexibility and compensates for misalignment between the driving and driven components. The universal joints allow the shaft to bend and articulate while maintaining a continuous torque transmission. This flexibility is essential in vehicles and machinery where the driving and driven components may be at different angles or positions due to suspension movement, axle articulation, or uneven terrain. The cardan shaft absorbs these variations and ensures smooth power delivery without causing excessive stress or vibration.

3. Balancing and Vibration Control:

– Cardan shafts also contribute to balancing and vibration control in vehicles and machinery. The rotation of the shaft generates centrifugal forces, and any imbalance can result in vibration and reduced performance. To counterbalance this, cardan shafts are carefully designed and balanced to minimize vibration and provide smooth operation. Additionally, the universal joints help in absorbing minor vibrations and reducing their transmission to the vehicle or machinery.

4. Length Adjustment:

– Cardan shafts offer the advantage of adjustable length, allowing for variations in the distance between the driving and driven components. This adjustability is particularly useful in vehicles and machinery with adjustable wheelbases or variable attachment points. By adjusting the length of the cardan shaft, the driveline can be appropriately sized and positioned to accommodate different configurations, ensuring optimal power transmission efficiency.

5. Safety Features:

– Cardan shafts in vehicles and machinery often incorporate safety features to protect against mechanical failures. These may include shielding or guards to prevent contact with rotating components, such as the driveshaft or universal joints. In the event of a joint failure or excessive force, some cardan shafts may also incorporate shear pins or torque limiters to prevent damage to the driveline and protect other components from excessive loads.

In summary, a cardan shaft is a tubular component with universal joints at each end used to transmit torque and rotational power between non-aligned driving and driven components. It provides flexibility, compensates for misalignment, and enables torque transmission in vehicles and machinery. By efficiently transferring power, accommodating variations, and balancing vibrations, cardan shafts play a critical role in ensuring smooth and reliable operation in a wide range of applications.

China wholesaler The Customized SWC Series Cardan Shaft/Shaft for Machinery
editor by CX 2023-09-26

China manufacturer OEM ODM Cardan Transmission Tractor Parts Pto Drive Shaft for Agriculture Machinery with CE Certificate

Product Description

Professional CNC Machining Parts Supplier-HangZhou XINGXIHU (WEST LAKE) DIS.NG PRECISION INDUSTRY CO.,LTD.-Focus on & Professional

Material:	Aluminum (6061-T6, 6063, 7075-T6,5052) etc…
	Brass/Copper/Bronze etc…
	Stainless Steel (201, 302, 303, 304, 316, 420, 430) etc…
	Steel (mild steel, Q235, 20#, 45#) etc…
	Plastic (ABS, Delrin, PP, PE, PC, Acrylic) etc…
Process:	CNC Machining, turning,milling, lathe machining, boring, grinding, drilling etc…
Surface treatment:	Clear/color anodized; Hard anodized; Powder-coating;Sand-blasting; Painting;
	Nickel plating; Chrome plating; Zinc plating; Silver/gold plating;
	Black oxide coating, Polishing etc…
Gerenal Tolerance:(+/-mm)	CNC Machining: 0.005
	Turning: 0.005
	Grinding(Flatness/in2): 0.005
	ID/OD Grinding: 0.002
	Wire-Cutting: 0.003
Certification:	ISO9001:2008
Experience:	15 years of CNC machining products
Packaging :	Standard: carton with plastic bag protecting
Packaging :	For large quantity: pallet or as required
Lead time :	In general:15-30days
Term of Payment:	T/T, Paypal, Western Union, L/C, etc
Minimum Order:	Comply with customer’s demand
Delivery way:	Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or as required

Application:	Auto and Motorcycle Accessory, Machinery Accessory
Standard:	GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment:	Polishing
Production Type:	Mass Production
Machining Method:	CNC Machining
Material:	Steel, Brass, Alloy, Copper, Aluminum, Iron

Samples:	US$ 1/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

cardan shaft

How do cardan shafts ensure efficient power transfer while maintaining balance?

1. Universal Joints:

2. Misalignment Compensation:

3. Balanced Design:

4. High-Quality Materials and Manufacturing:

5. Regular Maintenance and Inspection:

cardan shaft

How do cardan shafts contribute to the efficiency of vehicle propulsion and power distribution?

Cardan shafts play a crucial role in the efficiency of vehicle propulsion and power distribution. They enable the transfer of torque from the engine to the wheels, allowing for effective power transmission and optimized performance. Here’s how cardan shafts contribute to the efficiency of vehicle propulsion and power distribution:

1. Torque Transmission:

– Cardan shafts are responsible for transmitting torque from the engine or power source to the wheels. By efficiently transferring rotational force, they enable propulsion and movement of the vehicle. The design and construction of the cardan shaft ensure minimal power loss during torque transmission, contributing to the overall efficiency of the propulsion system.

2. Power Distribution:

– In vehicles with multiple axles or wheels, cardan shafts distribute power to each axle or wheel, ensuring balanced power delivery. This allows for improved traction, stability, and control, especially in situations such as acceleration, cornering, or off-road driving. By evenly distributing power, cardan shafts optimize the utilization of the available engine power and contribute to the overall efficiency of the vehicle.

3. Flexibility and Misalignment Compensation:

– Cardan shafts offer flexibility and the ability to accommodate misalignment between the engine, drivetrain, and wheels. They can handle angular misalignment, parallel offset, and axial displacement, allowing for smooth power transmission even when the components are not perfectly aligned. This flexibility helps reduce mechanical stresses and energy losses caused by misalignment, thus improving the efficiency of power transfer.

4. Vibration Damping:

– Cardan shafts can help dampen vibrations transmitted from the engine or other drivetrain components. The universal joints in the shaft assembly allow for slight angular movement, which helps absorb and dampen vibrations generated during operation. By reducing vibrations, cardan shafts contribute to a smoother and more efficient power distribution, enhancing overall vehicle performance and comfort.

5. Weight Reduction:

– Cardan shafts, when compared to alternative drivetrain systems such as chain or belt drives, can contribute to weight reduction in vehicles. The use of lightweight materials and optimized designs helps reduce the overall weight of the propulsion system. Reduced weight improves fuel efficiency, as less energy is required to propel the vehicle. Cardan shafts’ compactness and space-saving design also allow for more efficient packaging of the drivetrain components.

6. Durability and Reliability:

– Cardan shafts are designed to withstand the demands of vehicle propulsion and power distribution over extended periods. They are engineered using durable materials and undergo rigorous testing to ensure reliability and longevity. By providing a robust and dependable power transmission solution, cardan shafts contribute to the overall efficiency of the propulsion system by minimizing downtime and maintenance requirements.

Overall, cardan shafts contribute to the efficiency of vehicle propulsion and power distribution by effectively transmitting torque, balancing power distribution, compensating for misalignment, dampening vibrations, reducing weight, and ensuring durability and reliability. Their role in optimizing power transfer and enhancing overall vehicle performance makes cardan shafts an integral component of efficient propulsion systems.

cardan shaft

How do cardan shafts handle variations in angles, torque, and alignment?

Cardan shafts, also known as propeller shafts or drive shafts, are designed to handle variations in angles, torque, and alignment between the driving and driven components. They possess unique structural and mechanical features that enable them to accommodate these variations effectively. Let’s explore how cardan shafts handle each of these factors:

Variations in Angles:

– Cardan shafts are specifically designed to handle angular misalignment between the driving and driven components. This misalignment can occur due to factors such as changes in suspension height, flexing of the chassis, or uneven terrain. The universal joints used in cardan shafts allow for angular movement by employing a cross-shaped yoke with needle bearings at each end. These needle bearings facilitate the rotation and flexibility required to compensate for angular misalignment. As a result, the cardan shaft can maintain a consistent power transmission despite variations in angles, ensuring smooth and efficient operation.

Variations in Torque:

– Cardan shafts are engineered to withstand and transmit varying levels of torque. Torque variations may arise from changes in load, speed, or resistance encountered during operation. The robust construction of the shaft tubes, coupled with the use of universal joints and slip yokes, allows the cardan shaft to handle these torque fluctuations. The shaft tubes are typically made of durable and high-strength materials, such as steel or aluminum alloy, which can withstand high torsional forces without deformation or failure. Universal joints and slip yokes provide flexibility and allow the shaft to adjust its length, absorbing torque fluctuations and ensuring reliable power transmission.

Variations in Alignment:

– Cardan shafts are adept at compensating for misalignment between the driving and driven components that can occur due to manufacturing tolerances, assembly errors, or structural changes over time. The universal joints present in cardan shafts play a crucial role in accommodating misalignment. The needle bearings within the universal joints allow for slight axial movement, permitting misaligned components to remain connected without hindering torque transmission. Additionally, slip yokes, which are often incorporated into cardan shaft systems, provide axial adjustability, allowing the shaft to adapt to changes in the distance between the driving and driven components. This flexibility in alignment compensation ensures that the cardan shaft can effectively transmit power even when the components are not perfectly aligned.

Overall, cardan shafts handle variations in angles, torque, and alignment through the combination of universal joints, slip yokes, and robust shaft tube construction. These features allow the shaft to accommodate angular misalignment, absorb torque fluctuations, and compensate for changes in alignment. By providing flexibility and reliable power transmission, cardan shafts contribute to the smooth operation and longevity of various systems, including automotive drivetrains, industrial machinery, and marine propulsion systems.

China manufacturer OEM ODM Cardan Transmission Tractor Parts Pto Drive Shaft for Agriculture Machinery with CE Certificate
editor by CX 2023-09-22

China Standard Custom Manufacturing CNC Machining Aluminum/Stainless Steel/Steel Alloy/Brass Tractors/Agricultural Machinery Tail Shaft/Propeller Shaft/Cardan Shaft/Driveshaft

Product Description

Custom manufacturing CNC machining aluminum/stainless steel/steel alloy/brass tractors/agricultural machinery tail shaft/Propeller shaft/Cardan shaft/Driveshafts

Click here and specify your inquiry, contact us to get an online quote now!

How to get a quote?

1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!

Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.

Project Support: Free Sample Offered Before Production starts

Examples projects

What we can offer

Advantages	»Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment	»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes
RFQ	Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms


Sample Making	Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval



Order Management	CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers



Quality Control	Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability


Application	»Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc.

Production information

1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.

Stainless Steel	SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel	Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass	HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper	C11000, C12000, C12000 C36000 etc.
Aluminum	AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron	A36, 45#, 1213, 12L14, 1215 etc.
Plastic	ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.

2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.

3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,

Aluminum parts	Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film
Stainless Steel parts	Polishing Passivated Sandblasting Plating
Steel Parts	Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated
Plastic Parts	Chrome plating Polishing

4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.

5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.

6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.

7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.

8). Packing & Shipping way:

1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.

2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.

3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications

About us

Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.

We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CHINAMFG to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!

Customer’s comment

Want to know more about us? Email us now!

After-sales Service:	Email Us Anytime If Any Problems
Warranty:	Email Us Anytime If Any Requirements
Condition:	New
Certification:	CE, RoHS, GS, ISO9001
Standard:	DIN, CE, RoHS, GS, ISO9001
Customized:	Customized

Samples:	US$ 200/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

cardan shaft

Are there any limitations or disadvantages associated with cardan shaft systems?

While cardan shaft systems offer numerous advantages, they also have some limitations and disadvantages that should be considered. Let’s explore these limitations in detail:

1. Angular Misalignment:

– Cardan shafts are designed to accommodate angular misalignment between the driving and driven components. However, excessive misalignment can lead to increased wear, vibration, and decreased efficiency. If the misalignment exceeds the recommended limits, it can put additional stress on the universal joints and other components, reducing the lifespan of the shaft and potentially causing mechanical failures.

2. Noise and Vibration:

– Cardan shaft systems can introduce noise and vibration into the equipment or vehicle. The universal joints and slip yokes in the shaft assembly can generate vibrations as they rotate, especially at high speeds. These vibrations can contribute to increased noise levels, potentially causing discomfort for passengers or affecting the performance of sensitive equipment. Proper balancing and maintenance of the shaft can help mitigate these effects, but they may still be present to some extent.

3. Maintenance and Lubrication:

– Cardan shaft systems require regular maintenance and lubrication to ensure optimal performance and longevity. The universal joints and slip yokes need to be properly lubricated to minimize friction and wear. If maintenance is neglected, the joints can wear out quickly, leading to increased vibration, noise, and potential failure. Regular inspections and lubrication are necessary to maintain the efficiency and reliability of cardan shaft systems.

4. Limited Flexibility in High-Speed Applications:

– Cardan shafts have limitations when it comes to high-speed applications. At high rotational speeds, the centrifugal forces acting on the rotating components can cause significant stress on the shaft and universal joints. This can result in increased wear, reduced lifespan, and potential failure. In such cases, alternative power transmission systems such as constant-velocity (CV) joints or direct drives may be more suitable.

5. Space and Weight Constraints:

– Cardan shaft systems require sufficient space for installation due to their length and telescopic design. In applications with limited space constraints, it may be challenging to accommodate the full length of the shaft, or modifications may be necessary to ensure proper fit. Additionally, the weight of the shaft can be a consideration, especially in applications where weight reduction is crucial. In such cases, alternative lightweight materials or drive systems may be more appropriate.

6. Cost:

– Cardan shaft systems can be relatively costly compared to other power transmission options. The complexity of their design, the need for customization, and the use of multiple components contribute to higher manufacturing and installation costs. However, it’s important to consider the overall benefits and performance of cardan shaft systems when evaluating their cost-effectiveness for specific applications.

7. Limited Misalignment Compensation:

– While cardan shafts can accommodate angular misalignment, they have limitations when it comes to compensating for other types of misalignment, such as parallel offset or axial displacement. In applications that require significant compensation for these types of misalignment, alternative power transmission systems with more advanced flexibility, such as flexible couplings or CV joints, may be more suitable.

Despite these limitations, cardan shaft systems remain widely used and offer numerous advantages in various applications. By understanding these limitations and considering the specific requirements of the application, engineers can make informed decisions regarding the suitability of cardan shaft systems or explore alternative power transmission options.

cardan shaft

How do cardan shafts enhance the performance of trucks and heavy-duty vehicles?

Cardan shafts play a significant role in enhancing the performance of trucks and heavy-duty vehicles. These vehicles often operate under demanding conditions, requiring robust and efficient power transmission systems. Here’s how cardan shafts contribute to the performance of trucks and heavy-duty vehicles:

1. Torque Transmission:

– Cardan shafts enable the efficient transmission of torque from the engine or transmission to the drivetrain and wheels of trucks and heavy-duty vehicles. They can handle high torque loads, ensuring that power is effectively transferred to propel the vehicle forward. This efficient torque transmission enhances acceleration, towing capacity, and overall performance.

2. Power Distribution:

– Trucks and heavy-duty vehicles often have multiple axles or wheels. Cardan shafts distribute power to each axle or wheel, ensuring balanced power delivery. This helps improve traction, stability, and control, especially when carrying heavy loads or operating on challenging terrains. By optimizing power distribution, cardan shafts enhance the vehicle’s performance and handling characteristics.

3. Flexibility and Misalignment Compensation:

– Cardan shafts are designed to accommodate misalignment between the engine, transmission, and drivetrain components. They can handle angular misalignment, parallel offset, and axial displacement. This flexibility allows for smooth power transmission even when the components are not perfectly aligned, reducing stress on the drivetrain and improving performance. It also helps absorb vibrations and shocks, enhancing driver comfort and reducing wear on other vehicle components.

4. Durability and Reliability:

– Heavy-duty vehicles operate in rugged and demanding conditions, such as construction sites, mining operations, or long-haul transportation. Cardan shafts are built to withstand these harsh environments, providing durability and reliability. They are designed using robust materials and undergo rigorous testing to ensure they can handle the high torque, heavy loads, and continuous operation that trucks and heavy-duty vehicles require. This reliability minimizes downtime and maintenance, improving overall vehicle performance.

5. Powertrain Efficiency:

– Cardan shafts help optimize powertrain efficiency in trucks and heavy-duty vehicles. By efficiently transmitting torque and minimizing power loss during power transfer, they contribute to improved fuel economy and reduced energy consumption. This increased efficiency translates to cost savings and reduced environmental impact.

6. Weight Reduction:

– Cardan shafts offer weight reduction benefits for trucks and heavy-duty vehicles. The use of lightweight materials and optimized designs helps reduce the overall weight of the propulsion system. Reduced weight improves fuel efficiency, increases payload capacity, and enhances vehicle maneuverability. Cardan shafts’ compactness and space-saving design also allow for more efficient packaging of the drivetrain components.

7. Adaptability to Various Configurations:

– Trucks and heavy-duty vehicles come in different configurations, such as rear-wheel drive (RWD), front-wheel drive (FWD), or all-wheel drive (AWD). Cardan shafts can be tailored to suit these various drivetrain setups, providing the necessary torque transmission and power distribution for each configuration. This adaptability allows manufacturers to optimize vehicle performance based on specific application requirements.

Overall, cardan shafts enhance the performance of trucks and heavy-duty vehicles by enabling efficient torque transmission, balancing power distribution, compensating for misalignment, providing durability and reliability, optimizing powertrain efficiency, reducing weight, and adapting to various drivetrain configurations. Their role in improving acceleration, towing capacity, traction, and fuel economy contributes to the overall performance and success of these vehicles in demanding environments.

cardan shaft

Can you explain the components and structure of a cardan shaft system?

1. Shaft Tubes:

2. Universal Joints:

3. Slip Yokes:

4. Flanges and Yokes:

5. Balancing Weights:

6. Safety Features:

China Standard Custom Manufacturing CNC Machining Aluminum/Stainless Steel/Steel Alloy/Brass Tractors/Agricultural Machinery Tail Shaft/Propeller Shaft/Cardan Shaft/Driveshaft
editor by CX 2023-09-21

China factory Cardan Transmission Tractor Parts Universal Joint Drive Shaft with Friction Torque Limiter for Agricultural Machinery

Product Description

Cardan Transmission Tractor Parts Drive Shaft with Friction Torque Limiter for Agricultural Machinery

Material:	Alloy Steel
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy:	IT6-IT9
Axis Shape:	Straight Shaft
Shaft Shape:	Assembled

Samples:	US$ 5/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

cardan shaft

How do manufacturers ensure the compatibility of cardan shafts with different equipment?

Manufacturers take several measures to ensure the compatibility of cardan shafts with different equipment. These measures involve careful design, engineering, and manufacturing processes to meet the specific requirements of diverse applications. Let’s explore how manufacturers ensure compatibility:

1. Application Analysis:

– Manufacturers begin by analyzing the application requirements and specifications provided by customers. This analysis includes understanding factors such as torque, speed, misalignment, operating conditions, space limitations, and other specific needs. By evaluating these parameters, manufacturers can determine the appropriate design and configuration of the cardan shaft to ensure compatibility with the equipment.

2. Customization Options:

– Manufacturers offer customization options for cardan shafts to meet the unique requirements of different equipment. This includes providing various lengths, sizes, torque capacities, connection methods, and material options. Customers can work closely with manufacturers to select or design a cardan shaft that fits their specific equipment and ensures compatibility with the system’s power transmission needs.

3. Engineering Expertise:

– Manufacturers employ experienced engineers who specialize in cardan shaft design and engineering. These experts have in-depth knowledge of mechanical power transmission and understand the complexities involved in ensuring compatibility. They use their expertise to design cardan shafts that can handle the specific torque, speed, misalignment, and other parameters required by different equipment.

4. Computer-Aided Design (CAD) and Simulation:

– Manufacturers utilize advanced computer-aided design (CAD) software and simulation tools to model and simulate the behavior of cardan shafts in different equipment scenarios. These tools allow engineers to analyze the stress distribution, bearing performance, and other critical factors to ensure the shaft’s compatibility and performance. By simulating the cardan shaft’s behavior under various loading conditions, manufacturers can optimize its design and validate its compatibility.

5. Quality Control and Testing:

– Manufacturers have stringent quality control processes in place to ensure the reliability, durability, and compatibility of cardan shafts. They conduct thorough testing to verify the performance and functionality of the shafts in real-world conditions. This may involve testing for torque capacity, speed limits, vibration resistance, misalignment tolerance, and other relevant parameters. By subjecting the cardan shafts to rigorous testing, manufacturers can ensure their compatibility with different equipment and validate their ability to deliver reliable power transmission.

6. Adherence to Standards and Regulations:

– Manufacturers follow industry standards and regulations when designing and manufacturing cardan shafts. Compliance with these standards ensures that the shafts meet the necessary safety, performance, and compatibility requirements. Examples of such standards include ISO 9001 for quality management and ISO 14001 for environmental management. By adhering to these standards, manufacturers demonstrate their commitment to producing compatible and high-quality cardan shafts.

7. Collaboration with Customers:

– Manufacturers actively collaborate with customers to understand their equipment and system requirements. They engage in discussions, provide technical support, and offer guidance to ensure the compatibility of the cardan shafts. By fostering a collaborative relationship, manufacturers can address specific challenges and tailor the design and specifications of the shaft to meet the unique requirements of different equipment.

In summary, manufacturers ensure the compatibility of cardan shafts with different equipment through application analysis, customization options, engineering expertise, CAD and simulation tools, quality control and testing, adherence to standards, and collaboration with customers. These measures allow manufacturers to design and produce cardan shafts that meet the specific torque, speed, misalignment, and other requirements of various equipment, ensuring optimal compatibility and efficient power transmission.

cardan shaft

Can cardan shafts be customized for specific vehicle or equipment requirements?

1. Length and Size:

2. Torque Capacity:

3. Connection Methods:

4. Material Selection:

5. Balancing and Vibration Control:

6. Protective Coatings and Finishes:

7. Collaboration with Manufacturers:

cardan shaft

How do cardan shafts contribute to power transmission and motion in various applications?

1. Torque Transmission:

2. Angular Misalignment Compensation:

3. Axial Misalignment Compensation:

4. Vibration Damping:

5. Balancing:

6. Safety Features:

7. Versatility in Applications:

China factory Cardan Transmission Tractor Parts Universal Joint Drive Shaft with Friction Torque Limiter for Agricultural Machinery
editor by CX 2023-09-19

China high quality Hot Sale Custom Machinery Parts/Drive Shaft Gear Shaft Cardan Shaft Motor Shaft Spline Shaft Propeller Shaft

Product Description

HangZhou CHINAMFG Precision Industry Co.,Ltd

The company has owned IS0 9001 (International Quality Management) system certification, ISO14001 (International Environmental Management) system certification, IATF16949 (International Automotive Task Force) system certification and EN15085-2 (Railway applications-Welding of railway vehicles and components) system certification. We have an experienced management team and a group of high-quality talents.

Our advantages are as below.

Core Value: Integrity + Quality;
Rich Experience: Since the year of 2001;
Technical Engineer: 36 Staffs;
Quality Engineer: 18 Staffs;
Company Certificate: ISO 9001, ISO14001, ITAF 16949, EN 15085-2;
Strong Capacity: Up to 100k pieces per day;

Factory Description and Service Content

PRODUCTION LINE:

Metal stamping, Laser cutting, Sheet metal, Welding, Spraying, Electrophoresis, Assembly.

MATERIAL:

Carbon steel, Stainless steel, Aluminum, Copper, Brass, Bronze, Customized.

PROCEDURES:

Blanking, Punching, Bending, Cutting, Milling, Dilling, Tapping, Riveting, Welding, Assembling, Packing.

TOLERANCE:

+/- 0.01mm

FINISH:

Powder, Spraying, Sand Blasting, Electroplating, Electrophoresis, Anodizing, Passivating, Customized.

COLOR:

Natural, Conversonial, Silver, Grey, Black, White, Red, Blue, Green, Yellow, Matte, Glossy, Customized.

SYSTEM CERTIFICATION:

ISO 9001, ISO 14001, ITAF 16949, EN 15085-2.

APPLICATION:

Automobile, Communication, Electrical, Electronics, Rail transit, Equipment manufacturing etc.

MOQ:

1,000 Pcs ~ 5,000 Pcs

MOULD COST:

500 USD ~ 5,000 USD

UNIT PRICE:

0.05 USD ~ 5.00 USD

PACKING:

Paper Bag, Plastic Bag, PE Bag, Carton Board, Carton Box, Plywood case, Wooden Case, Pallet.

MPQ:

50 Pcs ~ 200 Pcs

LEAD TIME:

15 Work Days ~ 25 Work Days

TRADE TERM:

EXW, FOB, CFR, CIF, DDU, DDP.

PAYMENT METHOD:

T/T, L/C, Western Union, Money Gram, PayPal, Ali Pay.

Workshop Inner View

System Certificate

Production Line View

Metalworking products are very important component in industrial field, It is widely accepted for its stable performance and affordable price.
Especially in the field of Automobile, Communication, Electrical, Electronics, IT, Equipment Manufacturing, Rail Transit and Construction etc.

We committed to provide our customers with excellent products and cater to their demand solutions with lower costs and highly efficiency. Please feel free to contact us, we are looking CHINAMFG to our further cooperation. We treat every customer sincerely and take every project seriously.

FAQ:

1. Why business with CHINAMFG Precision Co., Ltd?
Our mission is to provide unparalleled product quality with very best prices for customer to be more competitive in their market, and to enhance their business growth.

2. Are the products available for selling from your Product Display Area?
All Products displayed were made before for other customers with their copy right. We only supply parts according to customer’s specific requirements or with samples offered other than prompt goods.

3. How to get your quotation?
Please provide your 2D / 3D drawings to us to evaluate for our exclusive price. All Products are manufactured to custom requirements and specifications.

4. What’s your production leadtime?
The delivery time is usually 15 ~ 25 days, but the actually time needs to be determined according to the drawings / samples provided.

5. How to guarantee the products quality?
We are ISO certified and will comply any quality level requirement for specific items. Additionally, our in-house team inspect and test random samples prior to shipment. Quality certification is available CHINAMFG request to our customers.

Material:	Stainless Steel Aluminum Carbon Steel Alloy Copper
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy:	IT6-IT9
Axis Shape:	Straight Shaft
Shaft Shape:	Real Axis

Samples:	US$ 1/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

cardan shaft

Are there any limitations or disadvantages associated with cardan shaft systems?

While cardan shaft systems offer numerous advantages, they also have some limitations and disadvantages that should be considered. Let’s explore these limitations in detail:

1. Angular Misalignment:

2. Noise and Vibration:

3. Maintenance and Lubrication:

4. Limited Flexibility in High-Speed Applications:

5. Space and Weight Constraints:

6. Cost:

7. Limited Misalignment Compensation:

cardan shaft

How do cardan shafts handle variations in load, speed, and misalignment during operation?

1. Load Variation:

2. Speed Variation:

3. Misalignment Compensation:

4. Telescopic Design:

5. Regular Maintenance:

cardan shaft

Which industries and vehicles commonly use cardan shafts for power distribution?

Cardan shafts, also known as propeller shafts or drive shafts, are widely used in various industries and vehicles for efficient power distribution. Their versatility and ability to transmit torque between non-aligned components make them essential in numerous applications. Here are some of the industries and vehicles that commonly utilize cardan shafts:

1. Automotive Industry:

– Cardan shafts have extensive use in the automotive industry. They are found in passenger cars, commercial vehicles, trucks, buses, and off-road vehicles. In these vehicles, cardan shafts transmit torque from the gearbox or transmission to the differential, which then distributes the power to the wheels. This allows the wheels to rotate and propel the vehicle forward. Cardan shafts in the automotive industry are designed to handle high torque loads and provide smooth power delivery, contributing to the overall performance and drivability of the vehicles.

2. Agriculture and Farming:

– The agriculture and farming sector extensively relies on cardan shafts for power distribution. They are commonly used in tractors and other agricultural machinery to transfer power from the engine to various implements and attachments, such as mowers, balers, tillers, and harvesters. Cardan shafts in agricultural applications enable efficient power delivery to the implements, allowing farmers to perform tasks like cutting crops, baling hay, tilling soil, and harvesting with ease and productivity.

3. Construction and Mining:

– The construction and mining industries utilize cardan shafts in a wide range of machinery and equipment. Excavators, loaders, bulldozers, and crushers are examples of machinery that employ cardan shafts to transmit power to different components. In these applications, cardan shafts ensure efficient power distribution from the engine or motor to the drivetrain or specific attachments, enabling the machinery to perform tasks like digging, material handling, and crushing with the required power and precision.

4. Industrial Equipment and Machinery:

– Various industrial equipment and machinery rely on cardan shafts for power transmission. They are used in pumps, compressors, generators, conveyors, mixers, and other industrial machines. Cardan shafts in industrial applications transmit rotational power from the motor or engine to the driven components, enabling the machinery to perform their specific functions. The flexibility and misalignment compensation provided by cardan shafts are particularly valuable in industrial settings where the power source and driven components may not be perfectly aligned.

5. Marine and Shipbuilding:

– The marine and shipbuilding industry also utilizes cardan shafts for power distribution. They are commonly found in propulsion systems of boats and ships. Cardan shafts in marine applications connect the engine or motor to the propeller, ensuring efficient transmission of rotational power and enabling the vessel to navigate through water. The ability of cardan shafts to compensate for misalignment and accommodate variations in the shaft angle is crucial in marine applications, where the propeller shaft may not be in a direct alignment with the engine.

6. Rail and Locomotives:

– Rail and locomotive systems employ cardan shafts for power distribution. They are crucial components in the drivetrain of locomotives and trains, enabling the transmission of torque from the engine or motor to the wheels or axles. Cardan shafts in rail applications ensure efficient power delivery, allowing locomotives and trains to transport passengers and goods with the required speed and traction.

In summary, cardan shafts are widely used in various industries and vehicles for power distribution. They are commonly found in the automotive industry, agriculture and farming, construction and mining machinery, industrial equipment, marine and shipbuilding applications, as well as rail and locomotive systems. The versatility, flexibility, and efficient power transmission provided by cardan shafts make them indispensable components in these industries and vehicles, contributing to their performance, productivity, and reliability.

China high quality Hot Sale Custom Machinery Parts/Drive Shaft Gear Shaft Cardan Shaft Motor Shaft Spline Shaft Propeller Shaft
editor by CX 2023-09-14

China Good quality Auto Joint Excavator Machine CV Joint for Automotive Construction Machinery drive shaft coupler

Product Description

We can supply under universal Joint for European Vehicles:

Catalogue of Universal Joint for European Vehicles
Item Number	D mm	O mm	L mm	Quantity Per Carton(PCS)
GU-500	23.8		61.3	100
GU-207	24		74.5	50
GU-728	35	73	106	20
GU-1000	27		81.75	40
GU-1000C	27		81.75	40
GU-1000C	27		81.75	40
GU-1000Y	27		81.75	40
GU-1571	27	52.59		40
*2255**	22		55	100
GU-700	27		62	40
*2764**	27		64	40
*2770**	27		70	40
*2771**	27		71	40
GU-1100	27		74.6	40
GU-1100C	27		74.6	40
GU-1100Y	27		74.6	40
GU-1780	27		80	40
*GU1210(2762)**	27		62	40
*28.692**	28.6		92	40
GU-2000	30.18		106.3	40
GU-2000C	30.18		106.3	40
GU-2000Y	30.18		106.3	400
GU-2200	30.18		92	40
GU-2200C	30.18		92	40
GU-2200Y	30.18		92	40
GU-2571	32		106.3	40
GU-2300	34.92		106.3	20
GU-2500	31.25	46
GU-2560	30	57
GU-2600	31.25	71.4
GU-3000	39.69		115.95	10
GU-3500	39.69		115.95	20
GU-3500A	39.69		115.95	20
GU-3800	44		126	10
GU-3810	50		152.6	6
GU-3840	44		149	10
GU-3850	39		129
GU-3860	50		164	10
GU-4000	47.6		134.9	10
GU-4000A	47.6		134.9	10
GU-5000	49.2		154.7	10
GU7280/3	28	49		40
GU7280/4	24		74.4	100
GU-7300	38	57	100	20
GU-7301	38	57	100	20
GU-7301 BSC	38	57	100	16
TATA1210	38	57	100	20
TATA1312	46	69	120	10
*42129**	42		129	10
GU-7420	30		81.7	40
GU-7430	35		96.8	40
GU-7440	38		106.1	20
GU-7460	44		124.8	10
GU-7470	42	66		10
GU-7530	45		120.4	10
GU-7560	52		133	10
GU-7600	52		147	10
GU-7610	53		135	10
GU-7620	48		126	10
GU-7630	57		152	10
GU47130	47		130	10
GU-8100	47		131	10
GU-8110	50		131	10
GU-8130	57		144	10
*40110**	40		110	20
*48135**	48		135	10
*48136**	48		136	10
U447	42		104.5	20
GU-9730	48		116.4	10
U924	65		190	5
GU-9450	38		148	10
U948	48		161	5
U948A	48		161	5
5-12062X	48		161	5
U954	57		164	5
U954A	57		164	5
5-12072X	57		164	5
U985	65		172	5
U992	68	89	165.5	5
U995	68	117	194	5
G5-170X	23.8	35		100
G5-155X	34.9		126.1	20
G5-155X	34.9		126.1	10
G5-303X	34.9/42.8		126/148.4	10
G5-279X	47.6		134.9	10
G5-280X	49.2		154.9	6
G5-407X	49.2		178	6
G5-281X	49.2		191.9	6
G5-674X	47.6		135	10
G5-675X	49.2		154.7/157	6
G5-676X	49.2		191.7/194	6
G5-677X	49.2		178/180	6
G5-324X	49.2/71.4		191.7/209.5	5
G5-324X-1	71.4		209.5	5
G5-326X	55.5/71.4		206/209.3	5
G5-308X	55.5		206	5
EQ-240	39		118	10
EQ-246	47		140	10
GUA-01	18		47	100
GUA-03	22		54	100
GUA-04	22		55	100
GUA-05	23.8		61.3	100
GUA-07	27		70	40
GUA-08	27		74.6	40
GUA-10	30		82	40
*30.1882**	30.18		82	40
GUA-11	30.2		80	40
*3080**	30		80	40
GUA-12	30.2		92	40
GUA-13	30.2		106.3	40
GUA-14	32		76	40
GUA-15	34	52	90	40
GUA-17	34.9		106.3	20
GUA-18	39.68		115.95	20
GUA-21	41		118	20
GUA-22	23.8		91
G5-4143X	36.5		108	10
G5-5177X	42.8		115	10
G5-5000X	42.8		115	10
G5-5154X	42.8/33.3	79	115	10
G5-6128X	42.8		140.4	10
W-6139X	42.8/33.3	104.5	148.4	10
G5-7126X	49.2		148.4	10
AE-7245	41.27	104.5	152	10
W-7300	49.2/41.27	104.5	148.4	10
G5-8516X	71.8		165	6
G5-8575X	71.8		165	6
G5-8105X	49.2		206.4	5
G5-9016X	71.44		209.6	5
154-20-0571	50		208	5
SPL-90X	41.27		126.1	10
SPL-90X	41.27		126.1	10
SPL-140X	49.2		138.8	10
SPL-170X	55		164	6
SPL-250X	60		163	5
5-124X	59		167.5	6
5-124X	59		167.5	6
*57172**	57		172	5
G5-273X	27	62		40
G5-353X	27/27.4	50.9	81.76	40
G5-297X	30.2	52.5		40
*57152.7(1651229)**	57		152.7	6
*42119.7(2518)**	42		119.7	20
*42120**	42		120	10
ST2055	20		55	100
ST2050	20		50	100
ST1948	19		48	100
ST1847	18		47	100
ST1638	16		38	100
ST1639	16		39	100
ST1640	16		40	100
ST1538	15		38	100
ST1539	15		39	100
ST1540	15		40	100
CZ-116	30		82.45	40
CZ-117	27		70.1	40
CZ-148	30		83	40
CZ-185	35		97.5	20
CZ-186	30.196		106.3	40
EQ-240				50
EQ-246				50
CP20RPLS	71.2/52.3		177.2/175	5
CP25PLS	71.2/52.3		214/208	5
HW1000	26.5/33.3		56.8/79.4	40

Our Advantages

Production Capacity: With annual output of 500,000 universal joint,there is a professional production team to deal emergency production task.

Management System: Developping active management,and constantly deepen the quality and innovation management with system,standardization and institutionalization,promoting our staff with full enthusiasm,sincere attitude and unremitting efforts to improve product quality and management stanards.All of universal joint is made as oem no.

Research and development ability: For new technologies,new materials research and pplication,pingchai set up R & D center,a group with highly qualified engineers and technicians who are in charge of product development and continue to improve.at the same time with OE customers and tertiary institutions continue to dialogue and interchange of ideas.

Quality Control:
As a manufacture of quality,we adhere to the first time to do a good job that runs through every aspect of work.Customer salisfaction is our goal,it needs the entire team to complete,our staff to achieve this goal with unremiting efforts.

Company Profile

ZheJiang CZPT Inc is located in the beautiful scenery of ZheJiang mountain city in China, we can supply a wide range of auto parts and machine and equipment, we have our own crankshaft processing plant, is a combination of industry and trade enterprises.

Auto parts included CZPT wheel and pinion, crankshaft, camshaft, cylinder head, axleshaft, cylinder liner, piston ring, clutch disc assy, V-belt, tooth belt, hydraulic brake cylinder cups, rotary shaft lip seals,Sealed beam, halogen bulb, cleaner, startor etc.

Besides auto parts, we engage in the export of equipment, machine tool, packing machine,Hardware, tools and filling machine, labeling machine, etc. It exports to almost 100 countries and regions of the world including USA, European, Southeast Asia, Russia, Hong Kong etc.

We are ready to render cordially our services to friends of industry and commerce, trade, science and technology, finance and friends of other circles throughout the world, and to become your reliable cooperative partner.

Certifications

After Sales Service

Our Payment terms

1) T/T:30% deposit by T/T,70% balance by T/T before shipment.
2) L/C at sight;

Packing details

In carton or various way of packing are choosable, according to different requirement;

Shipment terms

After receive deposit it can be finished within 30 days.

If you have any further queries, please don’t hesitate to contact us.

After-sales Service:	12 Months
Warranty:	12 Months
Condition:	New
Color:	Natural Color, Silver
Certification:	ISO, SGS
Structure:	Single

Customization:	Available \| Customized Request

air-compressor

How to tell if your driveshaft needs replacing

What is the cause of the unbalanced drive shaft? Unstable U-joint? Your car may make clicking noises while driving. If you can hear it from both sides, it might be time to hand it over to the mechanic. If you’re not sure, read on to learn more. Fortunately, there are many ways to tell if your driveshaft needs replacing.

unbalanced

An unbalanced driveshaft can be the source of strange noises and vibrations in your vehicle. To fix this problem, you should contact a professional. You can try a number of things to fix it, including welding and adjusting the weight. The following are the most common methods. In addition to the methods above, you can use standardized weights to balance the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced drive shaft typically produces lateral vibrations per revolution. This type of vibration is usually caused by a damaged shaft, missing counterweights, or a foreign object stuck on the drive shaft. On the other hand, torsional vibrations occur twice per revolution, and they are caused by shaft phase shifts. Finally, critical speed vibration occurs when the RPM of the drive shaft exceeds its rated capacity. If you suspect a driveshaft problem, check the following:
Manually adjusting the imbalance of a drive shaft is not the easiest task. To avoid the difficulty of manual balancing, you can choose to use standardized weights. These weights are fixed on the outer circumference of the drive shaft. The operator can manually position the weight on the shaft with special tools, or use a robot. However, manual balancers have many disadvantages.

unstable

When the angular velocity of the output shaft is not constant, it is unstable. The angular velocity of the output shaft is 0.004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a problem. But when it’s unstable, the torque applied to it is too much for the machine. It might be a good idea to check the tension on the shaft.
An unstable drive shaft can cause a lot of noise and mechanical vibration. It can lead to premature shaft fatigue failure. CZPT studies the effect of shaft vibration on the rotor bearing system. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing system. They assume that the vibrational response has two components: x and y. However, this approach has limited application in many situations.
Experimental results show that the presence of cracks in the output shaft may mask the unbalanced excitation characteristics. For example, the presence of superharmonic peaks on the spectrum is characteristic of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that cannot be detected in the transient response of the input shaft. Figure 8 shows that the frequency of the rotor increases at critical speed and decreases as the shaft passes the natural frequency.

Unreliable

If you’re having trouble driving your car, chances are you’ve run into an unreliable driveshaft. This type of drivetrain can cause the wheels to stick or not turn at all, and also limit the overall control of the car. Whatever the reason, these issues should be resolved as soon as possible. Here are some symptoms to look for when diagnosing a driveshaft fault. Let’s take a closer look.
The first symptom you may notice is an unreliable drive shaft. You may feel vibrations, or hear noises under the vehicle. Depending on the cause, it could be a broken joint or a broken shaft. The good news is that driveshaft repairs are generally relatively inexpensive and take less time than a complete drivetrain replacement. If you’re not sure what to do, CZPT has a guide to replacing the U-connector.
One of the most common signs of an unreliable driveshaft is clanging and vibration. These sounds can be caused by worn bushings, loose U-joints, or damaged center bearings. This can cause severe vibration and noise. You can also feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a bigger problem.
air-compressor

Unreliable U-joints

A car with an unreliable U-joint on the drive shaft can be dangerous. A bad u-joint can prevent the vehicle from driving properly and may even cause you trouble. Unreliable u-joints are cheap to replace and you should try getting parts from quality manufacturers. Unreliable U-joints can cause the car to vibrate in the chassis or gear lever. This is a sure sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated task, but it requires special tools and a lot of elbow grease. If you don’t have the right tools, or you’re unfamiliar with mechanical terminology, it’s best to seek the help of a mechanic. A professional mechanic will be able to accurately assess the problem and propose an appropriate solution. But if you don’t feel confident enough, you can replace your own U-connector by following a few simple steps.
To ensure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal parts are likely to rub against each other, causing wear. The sooner a problem is diagnosed, the faster it can be resolved. Also, the longer you wait, the more you lose on repairs.

damaged drive shaft

The driveshaft is the part of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the vehicle may slow down or stop moving completely. It bears the weight of the car itself as well as the load on the road. So even a slight bend or break in the drive shaft can have dire consequences. Even a piece of loose metal can become a lethal missile if dropped from a vehicle.
If you hear a screeching noise or growl from your vehicle when shifting gears, your driveshaft may be damaged. When this happens, damage to the u-joint and excessive slack in the drive shaft can result. These conditions can further damage the drivetrain, including the front half. You should replace the driveshaft as soon as you notice any symptoms. After replacing the driveshaft, you can start looking for signs of wear.
A knocking sound is a sign of damage to the drive shaft. If you hear this sound while driving, it may be due to worn couplings, damaged propshaft bearings, or damaged U-joints. In some cases, the knocking noise can even be caused by a damaged U-joint. When this happens, you may need to replace the entire driveshaft, requiring a new one.
air-compressor

Maintenance fees

The cost of repairing a driveshaft varies widely, depending on the type and cause of the problem. A new driveshaft costs between $300 and $1,300, including labor. Repairing a damaged driveshaft can cost anywhere from $200 to $300, depending on the time required and the type of parts required. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis noise and a stationary car.
The first thing to consider when estimating the cost of repairing a driveshaft is the type of vehicle you have. Some vehicles have more than one, and the parts used to make them may not be compatible with other cars. Even if the same car has two driveshafts, the damaged ones will cost more. Fortunately, many auto repair shops offer free quotes to repair damaged driveshafts, but be aware that such work can be complicated and expensive.

China Good quality Auto Joint Excavator Machine CV Joint for Automotive Construction Machinery drive shaft coupler
editor by CX 2023-06-08