Product Description
WSL Type Cardan Shaft(JB/T7846.2–2007)
Cross type universal joints for straightening machines are mainly suitable for flat sheet straightening machines.
It is also suitable for other mechanical equipment, whose rotation diameter is around 46 ~ 150mm, and the nominal torque is 90-6300N.m.
Axis angle <= 10
Application: straightening machine especially for roller straightening machine and other mechanical machine.
·Parameter And Main Dimension(JB/T7846.2–2007)
| Type | Nominal Torque Tn/N·m |
Gear base end | Gear base end | Straightening machine end | L | Rotary Inertia kg·m2 |
Max mass kg |
|||||||
| d1 | L1 | d1 | L3 | d2 | L2 | D2 | L4 | |||||||
| Y type | J1 type | Y type | J1 type | |||||||||||
| WSL1 | 90 | 20,22,24 | 52 | 38 | 46 | 100 | 20,22,24 | 52 | 38 | 46 | 100 | 800 | 0.003 | 7 |
| 25,28 | 62 | 44 | 46 | 100 | 25,28 | 62 | 44 | 820 | 0.0076 | 9 | ||||
| 30,32,35,38 | 82 | 60 | 58 | 120 | ||||||||||
| WSL2 | 315 | 30,32,35,38 | 82 | 60 | 58 | 120 | 30,32,35,38 | 82 | 60 | 58 | 120 | 840 | 0.01 | 12 |
| 40,42,45,48,50 | 112 | 84 | 70 | 160 | 880 | 0.018 | 15 | |||||||
| WSL3 | 500 | 40,42,45,48,50 | 112 | 84 | 70 | 160 | 40,42,45,48,50 | 112 | 84 | 70 | 160 | 920 | 0.571 | 19 |
| 55,56 | 112 | 84 | 90 | 200 | 960 | 0.051 | 25 | |||||||
| 60,63,65 | 142 | 107 | 90 | 200 | ||||||||||
| WSL4 | 1400 | 55,56 | 112 | 84 | 90 | 200 | 55,56 | 112 | 84 | 90 | 200 | 1200 | 0.077 | 38 |
| 60,63,65 | 142 | 107 | 90 | 200 | 60,63,65 | 142 | 107 | 1210 | 0.16 | 44 | ||||
| 70,71,75 | 142 | 107 | 120 | 210 | ||||||||||
| WSL5 | 4000 | 70,71,75 | 142 | 107 | 120 | 210 | 70,71,75 | 142 | 107 | 120 | 210 | 1200 | 0.19 | 54 |
| 80,85,90,95 | 172 | 132 | 150 | 260 | 1270 | 0.37 | 65 | |||||||
| WSL6 | 6300 | 80,85,90,95 | 172 | 132 | 150 | 260 | 80,85,90,95 | 172 | 132 | 150 | 260 | 1320 | 0.48 | 86 |
·Note:L-Installation length
·Product Show
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | 70-80N.M |
| Bore Diameter: | 14mm |
| Speed: | 6000r/M |
| Structure: | Rigid |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What factors should be considered when selecting the right cardan shaft for an application?
When selecting a cardan shaft for a specific application, several crucial factors need to be considered to ensure optimal performance and longevity. The following factors should be taken into account during the selection process:
1. Torque Requirements:
– One of the primary considerations is the torque requirements of the application. The cardan shaft should be capable of transmitting the required torque without exceeding its rated capacity. It is essential to determine the maximum torque that the shaft will experience during operation and select a cardan shaft that can handle that torque while providing an appropriate safety margin.
2. Speed and RPM:
– The rotational speed or RPM (revolutions per minute) of the application is another critical factor. Cardan shafts have specific rotational speed limits, and exceeding these limits can lead to premature wear, vibration, and failure. It is crucial to select a cardan shaft that is rated for the speed requirements of the application to ensure reliable and smooth operation.
3. Angle of Misalignment:
– The angle of misalignment between the driving and driven components should be considered. Cardan shafts can accommodate angular misalignment up to a certain degree, typically specified by the manufacturer. It is important to select a cardan shaft that can handle the anticipated misalignment angle to ensure proper power transmission and prevent excessive wear or binding.
4. Operating Conditions:
– The operating conditions of the application play a vital role in cardan shaft selection. Factors such as temperature, humidity, presence of corrosive agents, and exposure to vibration or shock need to be considered. It is crucial to select a cardan shaft that is designed to withstand the specific operating conditions to ensure durability and reliability.
5. Length and Size:
– The length and size of the cardan shaft should be chosen appropriately for the application. The length of the shaft affects its ability to absorb vibrations and accommodate misalignments. It is important to consider the available space and the required length to ensure proper fitment and functionality. Additionally, the size of the cardan shaft should be selected based on the load requirements and the available torque capacity.
6. Maintenance and Serviceability:
– Consideration should be given to the ease of maintenance and serviceability of the cardan shaft. Some applications may require regular inspection, lubrication, or replacement of certain components. It is beneficial to select a cardan shaft that allows convenient access for maintenance and incorporates features such as grease fittings or easily replaceable universal joints.
7. Cost and Budget:
– Finally, the cost and budget constraints should be taken into account. Different cardan shaft manufacturers and suppliers may offer varying prices for their products. It is important to balance the desired quality, performance, and durability of the cardan shaft with the available budget.
By carefully considering these factors, engineers and designers can select the right cardan shaft for the application, ensuring optimal performance, longevity, and reliability. Collaboration with cardan shaft manufacturers and suppliers can also provide valuable insights and assistance in making the appropriate selection based on the specific requirements of the application.
How do cardan shafts contribute to the efficiency of vehicle propulsion and power distribution?
Cardan shafts play a crucial role in the efficiency of vehicle propulsion and power distribution. They enable the transfer of torque from the engine to the wheels, allowing for effective power transmission and optimized performance. Here’s how cardan shafts contribute to the efficiency of vehicle propulsion and power distribution:
1. Torque Transmission:
– Cardan shafts are responsible for transmitting torque from the engine or power source to the wheels. By efficiently transferring rotational force, they enable propulsion and movement of the vehicle. The design and construction of the cardan shaft ensure minimal power loss during torque transmission, contributing to the overall efficiency of the propulsion system.
2. Power Distribution:
– In vehicles with multiple axles or wheels, cardan shafts distribute power to each axle or wheel, ensuring balanced power delivery. This allows for improved traction, stability, and control, especially in situations such as acceleration, cornering, or off-road driving. By evenly distributing power, cardan shafts optimize the utilization of the available engine power and contribute to the overall efficiency of the vehicle.
3. Flexibility and Misalignment Compensation:
– Cardan shafts offer flexibility and the ability to accommodate misalignment between the engine, drivetrain, and wheels. They can handle angular misalignment, parallel offset, and axial displacement, allowing for smooth power transmission even when the components are not perfectly aligned. This flexibility helps reduce mechanical stresses and energy losses caused by misalignment, thus improving the efficiency of power transfer.
4. Vibration Damping:
– Cardan shafts can help dampen vibrations transmitted from the engine or other drivetrain components. The universal joints in the shaft assembly allow for slight angular movement, which helps absorb and dampen vibrations generated during operation. By reducing vibrations, cardan shafts contribute to a smoother and more efficient power distribution, enhancing overall vehicle performance and comfort.
5. Weight Reduction:
– Cardan shafts, when compared to alternative drivetrain systems such as chain or belt drives, can contribute to weight reduction in vehicles. The use of lightweight materials and optimized designs helps reduce the overall weight of the propulsion system. Reduced weight improves fuel efficiency, as less energy is required to propel the vehicle. Cardan shafts’ compactness and space-saving design also allow for more efficient packaging of the drivetrain components.
6. Durability and Reliability:
– Cardan shafts are designed to withstand the demands of vehicle propulsion and power distribution over extended periods. They are engineered using durable materials and undergo rigorous testing to ensure reliability and longevity. By providing a robust and dependable power transmission solution, cardan shafts contribute to the overall efficiency of the propulsion system by minimizing downtime and maintenance requirements.
Overall, cardan shafts contribute to the efficiency of vehicle propulsion and power distribution by effectively transmitting torque, balancing power distribution, compensating for misalignment, dampening vibrations, reducing weight, and ensuring durability and reliability. Their role in optimizing power transfer and enhancing overall vehicle performance makes cardan shafts an integral component of efficient propulsion systems.
Which industries and vehicles commonly use cardan shafts for power distribution?
Cardan shafts, also known as propeller shafts or drive shafts, are widely used in various industries and vehicles for efficient power distribution. Their versatility and ability to transmit torque between non-aligned components make them essential in numerous applications. Here are some of the industries and vehicles that commonly utilize cardan shafts:
1. Automotive Industry:
– Cardan shafts have extensive use in the automotive industry. They are found in passenger cars, commercial vehicles, trucks, buses, and off-road vehicles. In these vehicles, cardan shafts transmit torque from the gearbox or transmission to the differential, which then distributes the power to the wheels. This allows the wheels to rotate and propel the vehicle forward. Cardan shafts in the automotive industry are designed to handle high torque loads and provide smooth power delivery, contributing to the overall performance and drivability of the vehicles.
2. Agriculture and Farming:
– The agriculture and farming sector extensively relies on cardan shafts for power distribution. They are commonly used in tractors and other agricultural machinery to transfer power from the engine to various implements and attachments, such as mowers, balers, tillers, and harvesters. Cardan shafts in agricultural applications enable efficient power delivery to the implements, allowing farmers to perform tasks like cutting crops, baling hay, tilling soil, and harvesting with ease and productivity.
3. Construction and Mining:
– The construction and mining industries utilize cardan shafts in a wide range of machinery and equipment. Excavators, loaders, bulldozers, and crushers are examples of machinery that employ cardan shafts to transmit power to different components. In these applications, cardan shafts ensure efficient power distribution from the engine or motor to the drivetrain or specific attachments, enabling the machinery to perform tasks like digging, material handling, and crushing with the required power and precision.
4. Industrial Equipment and Machinery:
– Various industrial equipment and machinery rely on cardan shafts for power transmission. They are used in pumps, compressors, generators, conveyors, mixers, and other industrial machines. Cardan shafts in industrial applications transmit rotational power from the motor or engine to the driven components, enabling the machinery to perform their specific functions. The flexibility and misalignment compensation provided by cardan shafts are particularly valuable in industrial settings where the power source and driven components may not be perfectly aligned.
5. Marine and Shipbuilding:
– The marine and shipbuilding industry also utilizes cardan shafts for power distribution. They are commonly found in propulsion systems of boats and ships. Cardan shafts in marine applications connect the engine or motor to the propeller, ensuring efficient transmission of rotational power and enabling the vessel to navigate through water. The ability of cardan shafts to compensate for misalignment and accommodate variations in the shaft angle is crucial in marine applications, where the propeller shaft may not be in a direct alignment with the engine.
6. Rail and Locomotives:
– Rail and locomotive systems employ cardan shafts for power distribution. They are crucial components in the drivetrain of locomotives and trains, enabling the transmission of torque from the engine or motor to the wheels or axles. Cardan shafts in rail applications ensure efficient power delivery, allowing locomotives and trains to transport passengers and goods with the required speed and traction.
In summary, cardan shafts are widely used in various industries and vehicles for power distribution. They are commonly found in the automotive industry, agriculture and farming, construction and mining machinery, industrial equipment, marine and shipbuilding applications, as well as rail and locomotive systems. The versatility, flexibility, and efficient power transmission provided by cardan shafts make them indispensable components in these industries and vehicles, contributing to their performance, productivity, and reliability.
editor by CX 2024-01-31
China Carbon Steel Roller Drive Pinion and Transmission Gear Drive Shaft with high quality
Product Description
CIC is a more than 30-year manufacturer and reputed supplier of forged shaft used in various machinery equipment in the fields of mining, metallurgical, chemical industry, construction, and so on. CIC possesses professional design team, advanced equipment and detecting method, strict quality control system to meet all your customized requirements of forged shaft. High quality, excellent performances and competitive price will make you rely on us and choose us.
CIC has manufactured many kinds of forged shafts, including forged roller, support roller forged shafts, thrust roller forged shafts, forged pinion shaft with gears both mounted to the shaft and as a part of the shaft, and other more kinds of forged shafts.
Bring us your challenges, and we will deliver solutions.
Characteristics:
one. Material: stainless steel, carbon steel, alloy steel and as your requests
2. Standard: ANSI, API, ASTM, BSI, DIN, GB, ISO, JIS and more standards.
3. Mechanical Properties: customized requirements are accepted.
4. Hardness: customized requirements are accepted.
5. Surface treatment: rust preventive oil and according to your requirements.
6. Application: mainly used in various machinery equipment in the fields of mining, metallurgical, chemical industry, construction, and so on
seven. QA and DOC: chemical composition report, mechanical properties report, UT report, PT report, heat treatment report, dimensions check report, hardness report and more
We can offer third party inspection.
8. Process: raw material purchasing – forging – rough machining(rough hobbing) – heat treatment – semi machining (semi final hobbing) – hardening of tooth surfaces – finish machining(gear grinding) – painting and packing
Various process conditions are available.
9. Certificates: ISO 9001:2008
10. Products ability: Max module:45
11. Heat treatment: quenching and tempering, normalizing and tempering.
12. Tooth surface treatment: carburizing and quenching, surface quenching
thirteen. QC: fabrication schedule, fabrication process chart, inspection and test plan
14. Packing: coated with rust preventive oil, seaworthy packing
Parameters of Forging Shaft
| Identify | Shaft |
| Content | Forging carbon steel, forging alloy steel |
| Diameter | Max. 2m |
| Size | Max. 20m |
| Module | Max. 45 |
Benefits:
one. More than 30 years experience
two. ISO9001:2008 Standard certified
three. Custom-made design
4. All seamless forged
5. Strict quality control
six. Prompt delivery
Main Manufacturing Machines:
2×8m Numerical Controlled Horizontal Lathe
6×20m heavy Horizontal Lathe
200 Numerical Controlled Boring& Milling Machine
|
US $203-15,623 / Piece | |
1 Piece (Min. Order) |
###
| Material: | Carbon Steel, Alloy Steel |
|---|---|
| Module: | Max. 45 |
| Quality: | High Level and Stable |
| Application Field: | Rotary Kiln and Other Rotary Machinery |
| Application: | Industry |
| Hardness: | Hardened |
###
| Customization: |
Available
|
|---|
###
| Name | Shaft |
| Material | Forging carbon steel, forging alloy steel |
| Diameter | Max. 2m |
| Length | Max. 20m |
| Module | Max. 45 |
|
US $203-15,623 / Piece | |
1 Piece (Min. Order) |
###
| Material: | Carbon Steel, Alloy Steel |
|---|---|
| Module: | Max. 45 |
| Quality: | High Level and Stable |
| Application Field: | Rotary Kiln and Other Rotary Machinery |
| Application: | Industry |
| Hardness: | Hardened |
###
| Customization: |
Available
|
|---|
###
| Name | Shaft |
| Material | Forging carbon steel, forging alloy steel |
| Diameter | Max. 2m |
| Length | Max. 20m |
| Module | Max. 45 |
What is a driveshaft and how much does it cost to replace one?
Your vehicle is made up of many moving parts. Knowing each part is important because a damaged driveshaft can seriously damage other parts of the car. You may not know how important your driveshaft is, but it’s important to know if you want to fix your car. In this article, we’ll discuss what a driveshaft is, what its symptoms are, and how much it costs to replace a driveshaft.
Repair damaged driveshafts
A damaged driveshaft does not allow you to turn the wheels freely. It also exposes your vehicle to higher repair costs due to damaged driveshafts. If the drive shaft breaks while the car is in motion, it may cause a crash. Also, it can significantly affect the performance of the car. If you don’t fix the problem right away, you could risk more expensive repairs. If you suspect that the drive shaft is damaged, do the following.
First, make sure the drive shaft is protected from dust, moisture, and dust. A proper driveshaft cover will prevent grease from accumulating in the driveshaft, reducing the chance of further damage. The grease will also cushion the metal-to-metal contact in the constant velocity joints. For example, hitting a soft material is better than hitting a metal wall. A damaged prop shaft can not only cause difficult cornering, but it can also cause the vehicle to vibrate, which can further damage the rest of the drivetrain.
If the driveshaft is damaged, you can choose to fix it yourself or take it to a mechanic. Typically, driveshaft repairs cost around $200 to $300. Parts and labor may vary based on your vehicle type and type of repair. These parts can cost up to $600. However, if you don’t have a mechanical background, it’s better to leave it to a professional.
If you notice that one of the two drive shafts is worn, it’s time to repair it. Worn bushings and bearings can cause the drive shaft to vibrate unnecessarily, causing it to break and cause further damage. You can also check the center bearing if there is any play in the bearing. If these symptoms occur, it is best to take your car to a mechanic as soon as possible.
Learn about U-joints
While most vehicles have at least one type of U-joint, there are other types available. CV joints (also known as hot rod joints) are used in a variety of applications. The minor axis is shorter than the major axis on which the U-joint is located. In both cases, the U-joints are lubricated at the factory. During servicing, the drive shaft slip joint should be lubricated.
There are two main styles of U-joints, including forged and press fit. They are usually held in place by C-clamps. Some of these U-joints have knurls or grooves. When selecting the correct fitting, be sure to measure the entire fitting. To make sure you get the correct size, you can use the size chart or check the manual for your specific model.
In addition to lubrication, the condition of the U-joint should be checked regularly. Lubricate them regularly to avoid premature failure. If you hear a clicking sound when shifting gears, the u-joint space may be misaligned. In this case, the bearing may need to be serviced. If there is insufficient grease in the bearings, the universal joint may need to be replaced.
U-joint is an important part of the automobile transmission shaft. Without them, your car would have no wheeled suspension. Without them, your vehicle will have a rickety front end and a wobbly rear end. Because cars can’t drive on ultra-flat surfaces, they need flexible driveshafts. The U-joint compensates for this by allowing it to move up and down with the suspension.
A proper inspection will determine if your u-joints are loose or worn. It should be easy to pull them out. Make sure not to pull them all the way out. Also, the bearing caps should not move. Any signs of roughness or wear would indicate a need for a new UJ. Also, it is important to note that worn UJs cannot be repaired.
Symptoms of Driveshaft Failure
One of the most common problems associated with a faulty driveshaft is difficulty turning the wheels. This severely limits your overall control over the vehicle. Fortunately, there are several symptoms that could indicate that your driveshaft is failing. You should take immediate steps to determine the cause of the problem. One of the most common causes of driveshaft failure is a weak or faulty reverse gear. Other common causes of driveshaft damage include driving too hard, getting stuck in reverse gear and differential lock.
Another sign of a failed driveshaft is unusual noise while driving. These noises are usually the result of wear on the bushings and bearings that support the drive shaft. They can also cause your car to screech or scratch when switching from drive to idle. Depending on the speed, the noise may be accompanied by vibration. When this happens, it’s time to send your vehicle in for a driveshaft replacement.
One of the most common symptoms of driveshaft failure is noticeable jitter when accelerating. This could be a sign of a loose U-joint or worn center bearing. You should thoroughly inspect your car to determine the cause of these sounds and corresponding symptoms. A certified mechanic can help you determine the cause of the noise. A damaged propshaft can severely limit the drivability of the vehicle.
Regular inspection of the drive shaft can prevent serious damage. Depending on the damage, you can replace the driveshaft for anywhere from $500 to $1,000. Depending on the severity of the damage and the level of repair, the cost will depend on the number of parts that need to be replaced. Do not drive with a bad driveshaft as it can cause a serious crash. There are several ways to avoid this problem entirely.
The first symptom to look for is a worn U-joint. If the U-joint comes loose or moves too much when trying to turn the steering wheel, the driveshaft is faulty. If you see visible rust on the bearing cap seals, you can take your car to a mechanic for a thorough inspection. A worn u-joint can also indicate a problem with the transmission.
The cost of replacing the drive shaft
Depending on your state and service center, a driveshaft repair can cost as little as $300 or as high as $2,000, depending on the specifics of your car. Labor costs are usually around $70. Prices for the parts themselves range from $400 to $600. Labor costs also vary by model and vehicle make. Ultimately, the decision to repair or replace the driveshaft will depend on whether you need a quick car repair or a full car repair.
Some cars have two separate driveshafts. One goes to the front and the other goes to the back. If your car has four wheel drive, you will have two. If you’re replacing the axles of an all-wheel-drive car, you’ll need a special part for each axle. Choosing the wrong one can result in more expensive repairs. Before you start shopping, you should know exactly how much it will cost.
Depending on the type of vehicle you own, a driveshaft replacement will cost between PS250 and PS500. Luxury cars can cost as much as PS400. However, for safety and the overall performance of the car, replacing the driveshaft may be a necessary repair. The cost of replacing a driveshaft depends on how long your car has been on the road and how much wear and tear it has experienced. There are some symptoms that indicate a faulty drive shaft and you should take immediate action.
Repairs can be expensive, so it’s best to hire a mechanic with experience in the field. You’ll be spending hundreds of dollars a month, but you’ll have peace of mind knowing the job will be done right. Remember that you may want to ask a friend or family member to help you. Depending on the make and model of your car, replacing the driveshaft is more expensive than replacing the parts and doing it yourself.
If you suspect that your drive shaft is damaged, be sure to fix it as soon as possible. It is not advisable to drive a car with abnormal vibration and sound for a long time. Fortunately, there are some quick ways to fix the problem and avoid costly repairs later. If you’ve noticed the symptoms above, it’s worth getting the job done. There are many signs that your driveshaft may need service, including lack of power or difficulty moving the vehicle.
editor by czh 2022-11-27